TECHNICAL PAPERS
Jul 15, 2003

Properties of Field Manufactured Cast-Concrete Products Utilizing Recycled Materials

Publication: Journal of Materials in Civil Engineering
Volume 15, Issue 4

Abstract

This investigation was performed to develop technology for manufacturing cast-concrete products using Class F fly ash, coal-combustion bottom ash, and used foundry sand. A total of 18 mixture proportions with and without the by-products was developed for manufacture of bricks, blocks, and paving stones. Replacement rates, by mass, for sand with either bottom ash or used foundry sand were 25 and 35%. Replacement rates, by mass, for portland cement with fly ash were 25 and 35% for bricks and blocks, and 15 and 25% for paving stones. Analysis of test data revealed that bricks with up to 25% replacement of cement and blocks with up to 25% replacement of cement and sand with recycled materials are suitable for use in both cold and warm climates. Other bricks and blocks were appropriate for building interior walls in cold regions and both interior and exterior walls in warm regions. Paving stones with 15% replacement of cement with fly ash showed higher strength, freezing and thawing resistance, and abrasion resistance than the control specimens.

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References

American Coal Ash Association (ACAA). (1995). “Coal combustion byproduct (CCB) production & use: 1966–1993.” Rep. for coal-burning electric utilities in the United States, Alexandria, Va., relevant information available at 〈http://www.acaa-usa.org〉 and 〈http://minerals.usgs.gov/minerals/pubs/commodity/coal/〉.
American Coal Ash Association (ACAA). (1998). “1997 coal combustion product (CCP) production and use.” Rep., Alexandria, Va., relevant information available at 〈http://www.acaa-usa.org〉 and 〈http://minerals.usgs.gov/minerals/pubs/commodity/coal/〉.
American Foundrymen’s Society (AFS). (1991). “Alternate utilization of foundry waste sand: Final (phase I) report.” Rep. prepared for Illinois Department of Commerce and Community Affairs, AFS, Des Plaines, Ill., 39–41.
Blackstock, T.(1997). “Coal combustion by-products: Opportunities for utilization.” Proc., 59th Annual American Power Conf., Illinois Institute of Technology, Chicago, 59(2), 1151–1154.
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Naik, T. R., Kraus, R. N., Chun, Y., Ramme, B. W., and Singh, S. S. (2000). “Durability of cast-concrete products utilizing recycled material systems.” Rep. No. CBU-2000-07, Center for By-Products Utilization, Univ. of Wisconsin–Milwaukee.
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Published In

Go to Journal of Materials in Civil Engineering
Journal of Materials in Civil Engineering
Volume 15Issue 4August 2003
Pages: 400 - 407

History

Received: Dec 20, 2000
Accepted: Feb 6, 2002
Published online: Jul 15, 2003
Published in print: Aug 2003

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Authors

Affiliations

Tarun R. Naik, F.ASCE
Director, UWM Center for By-Products Utilization and Associate Professor of Civil Engineering, Univ. of Wisconsin–Milwaukee, P.O. Box 784, Milwaukee, WI 53201.
Rudolph N. Kraus
Assistant Director, UWM Center for By-Products Utilization, Univ. of Wisconsin–Milwaukee, P.O. Box 784, Milwaukee, WI 53201.
Yoon-moon Chun
Postdoctoral Fellow, UWM Center for By-Products Utilization, Univ. of Wisconsin–Milwaukee, P.O. Box 784, Milwaukee, WI 53201.
Bruce W. Ramme
Manager, Combustion By-Products Utilization, Wisconsin Electric Power Company, 333 West Michigan Street, Milwaukee, WI 53202.
Shiw S. Singh
Research Associate, UWM Center for By-Products Utilization, Univ. of Wisconsin–Milwaukee, P.O. Box 784, Milwaukee, WI 53201.

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