TECHNICAL PAPERS
Nov 1, 2005

Longitudinal Cracking Distress on Continuously Reinforced Concrete Pavements in Illinois

Publication: Journal of Performance of Constructed Facilities
Volume 19, Issue 4

Abstract

The Illinois Department of Transportation (IDOT) initiated a failure investigation to determine the distress mechanisms causing premature longitudinal cracking on continuously reinforced concrete pavements (CRCP) on several Illinois interstates. The longitudinal cracking approximately followed the embedded reinforcement steel and occurred in both the driving and passing lanes. In this paper, the results from field visual surveys, coring, and petrographic analyses are reported along with a review of archival construction and material records of the distressed CRCP sections. A laboratory forensic study was also performed on several field extracted slabs. The results of the field and laboratory investigation show the cracking was not initiated by steel corrosion, deleterious reactions in the concrete materials, or an inadequate structural design. Rather, the cracking is related to settlement of the steel bars in the concrete. Settlement cracking is conventionally thought to occur only in concrete slabs and decks with plastic (high slump) concrete and small values of bar cover depth, while the studied CRCP sections have large values of cover depth and were cast with stiff (low slump) concrete. The settlement was likely caused by the relative settlement of heavy steel bars ( 22mm diameter) within the lower density concrete during the original CRCP construction. The technique of placing the steel bars in the fresh concrete (called tube-feeding) further contributed to the development of this distress, and this practice is no longer employed by IDOT.

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Acknowledgments

This material is based on work supported by the Illinois Department of Transportation (IDOT) under the Illinois Cooperative Highway and Transportation Research Program No. IHR-R27. Any opinions, findings, and conclusions or recommendations expressed in this publication are those of the writers and do not necessarily reflect the views of IDOT.

References

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Information & Authors

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Published In

Go to Journal of Performance of Constructed Facilities
Journal of Performance of Constructed Facilities
Volume 19Issue 4November 2005
Pages: 331 - 338

History

Received: Apr 13, 2004
Accepted: Jun 21, 2004
Published online: Nov 1, 2005
Published in print: Nov 2005

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Authors

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Jeffery R. Roesler, M.ASCE [email protected]
Assistant Professor, Dept. of Civil and Environmental Engineering, Univ. of Illinois at Urbana-Champaign, 205 North Mathews Ave., Urbana, IL 61801. E-mail: [email protected]
John S. Popovics, M.ASCE [email protected]
Assistant Professor, Dept. of Civil and Environmental Engineering, Univ. of Illinois at Urbana-Champaign, 205 North Mathews Ave., Urbana, IL 61801. E-mail: [email protected]
Joni L. Ranchero [email protected]
Graduate Student, Dept. of Civil and Environmental Engineering, Univ. of Illinois at Urbana-Champaign, 205 North Mathews Ave., Urbana, IL 61801. E-mail: [email protected]
Matt Mueller, P.E. [email protected]
Engineer of Technical Services, Illinois Dept. of Transportation, Bureau of Materials and Physical Research, Springfield, IL 62704-4766. E-mail: [email protected]
David Lippert, P.E. [email protected]
Engineer of Physical Research, Illinois Dept. of Transportation, Bureau of Materials and Physical Research, Springfield, IL 62704-4766. E-mail: [email protected]

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