TECHNICAL PAPERS
Jul 1, 1996

Repair of Main Pass 69 Waterflood Platform

Publication: Journal of Waterway, Port, Coastal, and Ocean Engineering
Volume 122, Issue 4

Abstract

Combination of structural repairs and galvanic (sacrificial) cathodic protection have hopefully extended the service life of an offshore reinforced concrete platform by 10–15 yr. The 18-yr-old structure had suffered severe corrosion-related deterioration because of shortcomings of the original design and exposure to both seawater and high-chloride brine leakage from the waterflood injection facilities. Several innovative repair techniques were used. The underwater sections of the columns were repaired using preplaced aggregate concrete. Embedded zinc anodes were used to protect the aboveand underwater portions of the reinforcement in the columns. The deck was repaired using cast-in-place concrete or shotcrete, and its underside was sprayed with metallized zinc for cathodic protection of the reinforcement. Another reinforced concrete platform in the Gulf of Mexico has been provided with an impressed current cathodic protection system, although the system was never activated (Tate et al. 1989). However, we believe this is the first application of galvanic cathodic protection on an offshore reinforced concrete platform in the Gulf of Mexico. This project proved that properly planned and executed concrete repairs can offer a much faster and economical alternative compared to replacement, even for severely deteriorated structures.

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References

1.
Browne, R. (1980). “Mechanisms of corrosion of steel in concrete in relation to design, inspection, and repair of offshore and coastal structures.”Performance of Concrete in Marine Environment, ACI SP-65, Detroit, Mich.
2.
Carello, R., Parks, D., and Apostolos, J. (1989). “Development, testing, and field application of metallized cathodic protection coatings on reinforced concrete substructures.”Rep. No. FHWA/CA/TL-89-04, National Technical Information Service, Springfield, Va.
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Funahashi, M., and Bushman, J. B. (1990). “Technical review of 100 MV polarization shift criterion for reinforcing steel in concrete,”Proc., Corrosion/'90 NACE Conf., Houston, Tex.
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“Half-cell potentials for uncoated reinforcing steel in concrete.” (1987). Standard Test Method C-876-87, ASTM, Philadelphia, Pa.
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Kessler, R., and Powers, R. (1990). “Zinc metallizing for galvanic cathodic protection of steel reinforced concrete in a marine environment.”Proc., Corrosion/'90 NACE Conf., Houston, Tex.
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Kessler, R., Powers, R., and Lasa, I. (1991). “Cathodic protection using scrap and recycled materials.”Proc., Corrosion/'91 NACE Conf., Houston, Tex.
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Stratfull, R. F. (1983). “Criterion for cathodic protection of bridge decks.”Corrosion of Reinforcement in Concrete Construction, Society of Chemical Industry, London.
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Go to Journal of Waterway, Port, Coastal, and Ocean Engineering
Journal of Waterway, Port, Coastal, and Ocean Engineering
Volume 122Issue 4July 1996
Pages: 165 - 171

History

Published online: Jul 1, 1996
Published in print: Jul 1996

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Authors

Affiliations

G. E. Sgouros
Tech. Mgr., Shell Offshore Inc., Shelf Div.—Drilling & Constr.—Civ. Engrg., 701 Poydras St., New Orleans, LA 70131.
T. E. Webster
Pres., Webster Engineering Associates, 9545 Midwest Ave., Suite P, Cleveland, OH 44125-2430.
N. M. Hennegan, Member, ASCE
Mgr., Shell Offshore, Inc., Deepwater Div.—Tech. Services, 701 Poydras Street, New Orleans, LA.

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