TECHNICAL PAPERS
Aug 1, 1983

Heat Conduction Through Layered Refractory Linings

Publication: Journal of Engineering Mechanics
Volume 109, Issue 4

Abstract

A predictive model is developed for transient heat transfer analysis of structures with layered heterogeneous media. The model is particularly suited for the analysis of refractory concrete lined coal gasification and other similar chemical processing vessels. To allow for the effects of high conductivity gases in voids and cracks on the overall conductivity of the media, an effective conductivity model is developed. The model incorporates the effects of temperature dependent nonlinear material properties. Validity of the model is shown by comparing the predictions with those from an analytical solution for a special case, another numerical solution, and experimental measurements from an actual test vessel. Sensitivity of the temperature distribution to the presence of hydrogen gas in the vessel environment is evaluated.

Get full access to this article

View all available purchase options and get full access to this article.

References

1.
Anderson, E. M., et al., “Improvement of the Mechanical Reliability of Monolithic Linings for Coal Gasification Process Vessels,” Progress Reports, 1977–1980, and Final Report No. LRC‐5258, Babcock & Wilcox Co., Lynchburg, Va., Sept., 1981.
2.
Austin, J. B., “Factors Influencing the Thermal Conductivity of Nonmetallic Materials,” Symposium on Thermal Insulating Materials, ASTM, 1939, pp. 3–67.
3.
Beran, M., “Use of the Vibrational Approach to Determine Bounds for the Effective Permittivity in Random Media,” Nuovo Cimento, Vol. 38, 1965, pp. 771–782.
4.
Bruggeman, D. A. G., “Dielectric Constant and Conductivity of Mixtures of Isotropic Materials,” Annalen der Physik, Vol. 24, 1935, pp. 636–679.
5.
Buyukozturk, O., and Connor, J. J., “ARC—A Computer Program for the Three‐Dimensional Finite Element Analysis of Reinforced, Prestressed and Refractory Concrete Structures,” Research Report R 78‐33, Department of Civil Engineering, Massachusetts Institute of Technology, Cambridge, Mass., 1978.
6.
Buyukozturk, O., and Tseng, T.‐M., “Thermomechanical Behavior of Refractory Concrete Linings,” Journal of the American Ceramic Society, Vol. 65, No. 6, 1982, pp. 301–307.
7.
Cheng, S. C., and Vachon, R. I., “The Prediction of the Thermal Conductivity of Two and Three Phase Solid Heterogeneous Mixtures,” International Journal of Heat Mass Transfer, Vol. 12, 1969, pp. 249–264.
8.
Cheng, S. C., and Vachon, R. I., “A Technique for Predicting the Thermal Conductivity of Suspensions, Emulsions and Porous Materials,” International Journal of Heat Mass Transfer, Vol. 13, 1970, pp. 537–546.
9.
“Connected Block and Effective Conductivity (CONBEC) Computer Program to Predict Heat Flow through Multi‐component Refractory Lined Gasifier Vessel Walls,” Battelle Columbus Laboratories, Report DOE/FE/2210‐1, prepared for U.S. Department of Energy, Washington, D.C., Jan., 1980.
10.
Crowley, M. S., “The Effect of High‐Conductivity Gases on the Thermal Conductivity of Refractory Concrete Linings,” ASME Paper 64‐PET‐31, American Society of Mechanical Engineers, New York, N.Y., 1964.
11.
Crowley, M. S., “Refractory Problems in Coal Gasification Reactors,” American Ceramic Society Bulletin, Vol. 54, No. 12, 1975, pp. 1072–74.
12.
Eucken, A., “Thermal Conductivity of Ceramic Refractory Materials,” VDI Forschungsheft 353, Forschung auf dem Gebiete des Ingenieurwesens Ausgabe B, Band 3, Mar.–Apr., 1932.
13.
Flynn, D. R., “Thermal Conductivity of Ceramics,” Mechanical and Thermal Properties of Ceramics, J. B. Wachtman, ed., NBX SP303, May, 1969, pp. 63–123.
14.
Fricke, H., “The Electrical Conductivity of a Suspension of Homogeneous Spheroids,” Physical Review, Vol. 24, 1924, pp. 575–587.
15.
Gambill, W. R., “You Can Predict Gas Conductivity,” Chemical Engineering, Apr., 1957, pp. 277–282.
16.
Hall, A. M., “Coal Gasification Poses Demanding Material Requirements,” Material Engineering, Vol. 80, No. 1, 1974, pp. 16–18.
17.
Hamilton, R. L., and Crosser, O. K., “Thermal Conductivity of Heterogenous Two‐Component Systems,” Industrial and Engineering Chemistry Fundamentals, Vol. 1, 1962, pp. 187–191.
18.
Hebdon, D., “High Pressure Gasification under Slagging Conditions,” Proceedings of the Seventh Synthetic Pipeline Gas Symposium, Chicago, Ill., Oct., 1975.
19.
Loeb, A. L., “Thermal Conductivity: VIII, A Theory of Thermal Conductivity of Porous Materials,” Journal of the American Ceramic Society, Vol. 37, 1954, pp. 96–99.
20.
Maxwell, J. C., A Treatise on Electricity & Magnetism, 3rd ed., Vol. 1, Chapter IX, Dover, 1954.
21.
Meredith, R. E., and Tobias, C. W., “Conduction in Heterogeneous Systems,” Advances in Electrochemistry and Electrochemical Engineering, Vol. 2, John Wiley and Sons, Inc., New York N.Y., 1962, pp. 15–47.
22.
Mulholland, G. P., and Cobble, M. H., “Diffusion through Composite Media,” International Journal of Heat Mass Transfer, Vol. 15, 1972, pp. 147–160.
23.
Ozisik, M. N., Heat Conduction, Chapter 8, John Wiley and Sons, Inc., New York, N.Y., 1980.
24.
Parrott, J. E., and Strickes, A. D., Thermal Conductivity of Solids, Chapter 6, Pion, London, 1975.
25.
Pike, P., Buyukozturk, O., and Connor, J. J., “Thermo‐Mechanical Analysis of Refractory Concrete Lined Coal Gasification Vessels,” Research Report No. R 80‐2, Department of Civil Engineering, Massachusetts Institue of Technology, Cambridge, Mass., Jan., 1980.
26.
Lord, Rayleigh, “On the Influence of Obstacles Arranged in Rectangular Order upon the Properties of a Medium,” Philosophical Magazine, Vol. 34, 1892, pp. 481–502.
27.
Runge, I., “On the Electrical Conductivity of Metallic Aggregates,” Z. Teck, Phys., Vol. 6, 1925, pp. 61–68.
28.
Schorr, J. R., et al., “Final Report on Study of Heat Transfer through Refractory Lined Gasifier Vessel Walls,” Report HCP‐T76‐C‐0102210‐01, prepared for U.S. Department of Energy, Washington, D.C., June, 1979.
29.
Tauchert, T. R., “Thermal Stresses in Coal Conversion Pressure Vessels Built of Layered Construction,” Thermal Stresses in Severe Environments, Plenum Press, New”York, N.Y., 1980.
30.
Thurston, S. J., Priestly, M. J. N., and Cooke, N., “Thermal Analysis of Thick Concrete Sections,” Journal of American Concrete Institution, Vol. 77, Sept.–Oct, 1980, pp. 347–357.
31.
Touloukian, Y. S., Liley, P. E., and Saxena, S. C., “Thermal Conductivity—Non‐metallic Liquid and Gases,” Thermophysical Properties of Matter, Vol. 3, IFT/Planum, New York, N.Y., 1970.
32.
Tsao, G. T., “Thermal Conductivity of Two‐Phase Materials,” Industrial and Engineering Chemistry, Vol. 53, May, 1961, pp. 395–397.
33.
Tseng, T. M., “Thermomechanical Behavior of Refractory Concrete Lined Vessels,” thesis presented to the Massachusetts Institute of Technology, at Cambridge Mass., in 1982, in partial fulfillment of the requirements for the degree of Doctor of Science.
34.
Wilkes, K. E., et al., “Study of Heat Transfer through Refractory Lined Gasifier Vessel Walls—Review of Literature,” Report FE‐2210‐13, Battelle Columbus Laboratories, Columbus, Ohio, Mar., 1977.
35.
Wygant, J. F., and Crowley, M. S., “Effects of High‐Conductivity Gases on the Thermal Conductivity of Insulating Refractory Concrete,” Journal of the American Ceramic Society, Vol. 41, 1958, pp. 183–188.
36.
Yeh, L. T., and Chung, B. T. F., “Numerical Solution for Nonlinear Transient Heat Transfer in Composite Solids,” Numerical Methods for Nonlinear Problems, C. Taylor, E. Hinton, and D. R. J. Owen, eds., 1980.

Information & Authors

Information

Published In

Go to Journal of Engineering Mechanics
Journal of Engineering Mechanics
Volume 109Issue 4August 1983
Pages: 1000 - 1015

History

Published online: Aug 1, 1983
Published in print: Aug 1983

Permissions

Request permissions for this article.

Authors

Affiliations

Oral Buyukozturk, M. ASCE
Assoc. Prof., Civ. Engrg. Dept., Massachusetts Inst. of Tech., Cambridge, Mass.
Tsi‐Ming Tseng, A. M. ASCE
Assoc. Engr., URS/John A. Blume & Associates, Danvers, Mass.

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share