Technical Papers
Mar 11, 2024

Prediction Model for Failure Pressure of Large-Diameter Gas Pipelines at Different Temperatures

Publication: Journal of Pipeline Systems Engineering and Practice
Volume 15, Issue 2

Abstract

Long-distance gas pipelines in service inevitably are exposed to harsh conditions such as extreme temperature. It is also recognized that corrosion is one of most influential factors on the structural reliability and safety of pipelines, even coated pipelines. Therefore, there is an important need to investigate the temperature effect on the failure behaviors of gas pipelines with corrosion. In this study, a thermomechanically nonlinear finite-element model of a corroded gas pipeline with a polyethylene protective layer was established, in which a large diameter is considered for the long-distance gas pipeline. Thermal stresses obtained from cases with and without the protective layer were compared. Based on the stress-based failure criterion, the failure pressure values of corroded pipeline at different temperatures were obtained, and the deformation and strain of the corroded pipeline were evaluated. The random forest algorithm was adopted to analyze the parametric sensitivity of failure pressure. Taking temperature into account, an estimation model for predicting the failure pressure of corroded pipelines is proposed using the nonlinear least-squares method, which could be useful for performing a preliminary assessment of the failure pressure of long-distance gas pipelines in practice.

Get full access to this article

View all available purchase options and get full access to this article.

Data Availability Statement

Some or all data, models, or code that support the findings of this study are available from the corresponding author upon reasonable request.

Acknowledgments

This work was financially supported by the Science and Technology Research Program of Chongqing Municipal Education Commission (Project no. KJCXZD2020002), the Key Laboratory of New Technology for Construction of Cities in Mountain Area, Ministry of Education, Chongqing University (Project no. LNTCCMA-20210111), and the State Key Laboratory of Mechanics and Control for Aerospace Structures (Nanjing University of Aeronautics and astronautics) (Grant no. MCMS-E-0123G02).

References

Arumugam, T., S. Karuppanan, and M. Ovinis. 2020. “Finite element analyses of corroded pipeline with single defect subjected to internal pressure and axial compressive stress.” Mar. Struct. 72 (Jul): 102746. https://doi.org/10.1016/j.marstruc.2020.102746.
ASME. 2012. Manual for determining the remaining strength of corroded pipelines. ASME B31G-2012. New York: ASME.
Ba, Z. N., Z. K. Wang, and J. W. Liang. 2018. “Mechanical properties of buried pipeline under the coupling effect of temperature and uneven settlement.” [In Chinese.] Oil Gas Storage Transp. 37 (10): 1097–1103.
Benjamin, A. C., J. L. F. Freire, R. D. Vieira, J. L. C. Diniz, and E. Q. de Andrade. 2005. “Burst tests on pipeline containing interacting corrosion defects.” In Proc., ASME 24th Int. Conf. on Offshore Mechanics and Arctic Engineering, 403–417. New York: ASME.
Bjornoy, O. H., and O. H. Yjornoy. 2000. “Residual strength of corroded pipelines, DNV test results.” In Vol. II of Proc., 10th Int. Offshore and Polar Engineering Conf., 189–196. Richardson, TX: OnePetro.
Bony, M., J. L. Alamilla, R. Vai, and E. Flores. 2010. “Failure pressure in corroded pipelines based on equivalent solutions for undamaged pipe.” J. Pressure Vessel Technol. 132 (5): 051001. https://doi.org/10.1115/1.4001801.
Cai, J., K. Xu, Y. Zhu, F. Hu, and L. Li. 2020. “Prediction and analysis of net ecosystem carbon exchange based on gradient boosting regression and random forest.” Appl. Energy 262 (Mar): 114566. https://doi.org/10.1016/j.apenergy.2020.114566.
Chen, Z., W. Zhu, Q. Di, and W. Wang. 2015. “Burst pressure analysis of pipes with geometric eccentricity and small thickness-to-diameter ratio.” J. Pet. Sci. Eng. 127 (Mar): 452–458. https://doi.org/10.1016/j.petrol.2015.01.043.
Freire, J. L. F., R. D. Vieira, J. T. P. Castro, and A. C. Benjamin. 2006. “Part 3: Burst tests of pipeline with extensive longitudinal metal loss.” Exp. Tech. 30 (6): 60–65. https://doi.org/10.1111/j.1747-1567.2006.00109.x.
Fu, Z. M. 2021. “Research on failure causes of long-distance natural gas pipelines and discussion on safety management.” [In Chinese.] Chem. Eng. Des. Commun. 47 (12): 11–12.
Larin, O., E. Barkanov, and O. Vodka. 2016. “Prediction of reliability of the corroded pipeline considering the randomness of corrosion damage and its stochastic growth.” Eng. Fail. Anal. 66 (Aug): 60–71. https://doi.org/10.1016/j.engfailanal.2016.03.022.
Li, H.-L., C.-Y. Huo, L.-K. Ji, and L. Yang. 2011. “Development and application of high performance X80 line pipe for the 2(nd) West-East gas pipeline.” J. Iron Steel Res. Int. 18 (May): 39–48.
Li, M., L. Shi, W. Zhong, and J. Gao. 2013. “The finite element analysis and calculation of pipeline stress and strain under the effect of heat stress and internal or external pressure in the West-to-East China Gas Pipeline II.” [In Chinese.] Nat. Gas Ind. 33 (8): 119–124.
Na, T., C. Baodong, H. Limin, C. Qisheng, and W. Qi. 2012. “Research on the overall heat transfer coefficients of crude oil pipeline and product pipeline laid in one ditch.” Pet. Sci. Technol. 30 (3): 247–255. https://doi.org/10.1080/10916466.2010.551821.
Niu, L., and Y. F. Cheng. 2008. “Development of innovative coating technology for pipeline operation crossing the permafrost terrain.” Constr. Build. Mater. 22 (4): 417–422. https://doi.org/10.1016/j.conbuildmat.2007.06.001.
Oloruntoba, D. T., and A. P. I. Popoola. 2015. “Effect of coating on induced thermal and tensile stress on the fracture of exhaust pipe material.” Eng. Fail. Anal. 56 (Oct): 562–572. https://doi.org/10.1016/j.engfailanal.2014.09.005.
Papavinasam, S., M. Attard, and R. W. Revie. 2006. “External polymeric pipeline coating.” Mater. Perform. 45 (10): 28–30.
Shi, X., B. Wang, G. Nan, and H. Liu. 2013. “Finite element analysis on elastic-plastic deformation of preflex X80 plank.” [In Chinese.] J. Mach. Des. 30 (12): 28–31.
Shuai, Y., J. Shuai, and K. Xu. 2017. “Probabilistic analysis of corroded pipelines based on a new failure pressure model.” Eng. Fail. Anal. 81 (Nov): 216–233. https://doi.org/10.1016/j.engfailanal.2017.06.050.
Su, C.-L., X. Li, and J. Zhou. 2016. “Failure pressure analysis of corroded moderate-to-high strength pipelines.” China Ocean Eng. 30 (1): 69–82. https://doi.org/10.1007/s13344-016-0004-z.
Tian, X., and H. Zhang. 2017. “Failure pressure of medium and high strength pipelines with scratched dent defects.” Eng. Fail. Anal. 78 (Aug): 29–40. https://doi.org/10.1016/j.engfailanal.2017.03.010.
Vijaya Kumar, S. D., S. Karuppanan, and M. Ovinis. 2021. “Failure pressure prediction of high toughness pipeline with a single corrosion defect subjected to combined loadings using artificial neural network (ANN).” Metals 11 (2): 373. https://doi.org/10.3390/met11020373.
Wang, Y., P. Zhang, X. Q. Hou, and G. Qin. 2020. “Failure probability assessment and prediction of corroded pipeline under earthquake by introducing in-line inspection data.” Eng. Fail. Anal. 115 (Sep): 104607. https://doi.org/10.1016/j.engfailanal.2020.104607.
Wu, X., and J. Shuai. 2016. “Local buckling analysis of a product pipeline.” [In Chinese.] Pet. Sci. Bull. 1 (3): 450–458.
Yang, M., Z. Zhang, Q. Gao, D. Wang, H. Wang, Y. Liu, and P. Xie. 2022. “Discussion on equal inner diameter technology for onshore high grade large diameter natural gas pipeline.” [In Chinese.] Oil Gas Storage Transp. 1–8.
Yao, L., Y. Liu, Z. Xiao, and Y. Chen. 2023. “An algorithm combining sedimentation experiments for pipe erosion investigation.” Energy 270 (May): 126891. https://doi.org/10.1016/j.energy.2023.126891.
Zelmati, D., O. Bouledroua, Z. Hafsi, and M. B. Djukic. 2020. “Probabilistic analysis of corroded pipeline under localized corrosion defects based on the intelligent inspection tool.” Eng. Fail. Anal. 115 (Sep): 104683. https://doi.org/10.1016/j.engfailanal.2020.104683.
Zhang, J., Z. Liang, and C. J. Han. 2015. “Effects of ellipsoidal corrosion defects on failure pressure of corroded pipelines based on finite element analysis.” Int. J. Electrochem. Sci. 10 (6): 5036–5047. https://doi.org/10.1016/S1452-3981(23)06684-1.
Zhang, P., L. Su, G. Qin, X. Kong, and Y. Peng. 2019. “Failure probability of corroded pipeline considering the correlation of random variables.” Eng. Fail. Anal. 99 (May): 34–45. https://doi.org/10.1016/j.engfailanal.2019.02.002.
Zhang, Y. M., T. K. Tan, Z. M. Xiao, W. G. Zhang, and M. Z. Ariffin. 2016. “Failure assessment on offshore girth welded pipelines due to corrosion defects.” Fatigue Fract. Eng. Mater. Struct. 39 (4): 453–466. https://doi.org/10.1111/ffe.12370.

Information & Authors

Information

Published In

Go to Journal of Pipeline Systems Engineering and Practice
Journal of Pipeline Systems Engineering and Practice
Volume 15Issue 2May 2024

History

Received: May 28, 2023
Accepted: Dec 18, 2023
Published online: Mar 11, 2024
Published in print: May 1, 2024
Discussion open until: Aug 11, 2024

Permissions

Request permissions for this article.

ASCE Technical Topics:

Authors

Affiliations

College of Aerospace Engineering, Chongqing Univ., Chongqing 400044, China. ORCID: https://orcid.org/0009-0000-4839-8984. Email: [email protected]
W. G. Zhang [email protected]
School of Civil Engineering, Chongqing Univ., Chongqing 400045, China. Email: [email protected]
State Key Laboratory of Mechanics and Control of Mechanical Structures, College of Aerospace Engineering, Nanjing Univ. of Aeronautics and Astronautics, Nanjing 210016, China. Email: [email protected]
College of Aerospace Engineering, Chongqing Univ., Chongqing 400044, China (corresponding author). ORCID: https://orcid.org/0000-0003-1055-1052. Email: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share