Technical Papers
Sep 29, 2023

Impact of Simultaneous Carbonation and Chloride Attack on Chloride Diffusion in Portland Cement Concrete Mixtures Blended with Natural Zeolite and Silica Fume

Publication: Journal of Materials in Civil Engineering
Volume 35, Issue 12

Abstract

There is still a significant problem associated with corrosion of steel bars embedded in concrete structures as a result of simultaneous chloride ingress and carbonation. This results in a decrease in the durability and service life of reinforced concrete structures. An experimental study was conducted to investigate the effect of carbonation on the diffusion of chloride ions in concrete mixtures containing 8% silica fume and 10% natural zeolite. To accomplish this, concrete specimens with water-to-cementitious materials (w/cm) ratios of 0.40 and 0.50 were placed in a system that simulated pure carbonation, tide cycles of the marine environment, and spraying conditions separately. Carbonation results in the release of bound chlorides from concrete pores, which further facilitates chloride ingress into rebar. Additionally, the simultaneous chloride ingress and carbonation can lead to a lower carbonation progress and an increase in the chloride diffusion coefficient. Consequently, rebar corrosion increased and concrete structures were less likely to last for a long period of time. When supplementary cementitious materials (SCMs) are used in concrete mixtures, this problem may become solely important. Based on the results of the present study, it is concluded that adding 8% silica fume or 10% natural zeolite to concrete reduces its carbonation resistance while increasing its carbonation-induced corrosion resistance. Additionally, when carbonation and chloride ingress occur simultaneously, the addition of 10% natural zeolite to concrete improved its diffusion coefficient more than 8% silica fume.

Get full access to this article

View all available purchase options and get full access to this article.

Data Availability Statement

All data, models, and code generated or used during the study appear in the published article.

Acknowledgments

The authors would like to acknowledge the support for this project provided by the Road, Housing and Urban Development Research Center (BHRC).

References

Ahmad, S. 2003. “Reinforcement corrosion in concrete structures, its monitoring and service life prediction––A review.” Cem. Concr. Compos. 25 (4): 459–471. https://doi.org/10.1016/S0958-9465(02)00086-0.
Ahmadi, B., and M. Shekarchi. 2010. “Use of natural zeolite as a supplementary cementitious material.” Cem. Concr. Compos. 32 (2): 134–141. https://doi.org/10.1016/j.cemconcomp.2009.10.006.
Ashraf, W. 2016. “Carbonation of cement-based materials: Challenges and opportunities.” Constr. Build. Mater. 120 (Sep): 558–570. https://doi.org/10.1016/j.conbuildmat.2016.05.080.
ASTM. 2010. Standard test method for slump of hydraulic-cement concrete. ASTM C143. West Conshohocken, PA: ASTM.
ASTM. 2017. Standard test method for air content of freshly mixed concrete by the pressure method. ASTM C231. West Conshohocken, PA: ASTM.
ASTM. 2018. Standard specification for concrete aggregates. ASTM C33/C33M. West Conshohocken, PA: ASTM.
Borges, P. H., J. O. Costa, N. B. Milestone, C. J. Lynsdale, and R. E. Streatfield. 2010. “Carbonation of CH and C–S–H in composite cement pastes containing high amounts of BFS.” Cem. Concr. Res. 40 (2): 284–292. https://doi.org/10.1016/j.cemconres.2009.10.020.
Castro, P., E. I. Moreno, and J. Genesca. 2000. “Influence of marine micro-climates on carbonation of reinforced concrete building.” Cem. Concr. Res. 30 (10): 1565–1571. https://doi.org/10.1016/S0008-8846(00)00344-6.
Chang, J. J., W. Yeih, R. Huang, and C. T. Chen. 2004. “Suitability of several current used concrete durability indices on evaluating the corrosion hazard for carbonated concrete.” Mater. Chem. Phys. 84 (1): 71–78. https://doi.org/10.1016/j.matchemphys.2003.10.016.
Chaoming, P., G. Meirong, X. Jian, W. Lun, and L. Guanguo, and Q. Honggen. 2011. “Influence of test methods and carbonation on chloride ion diffusion coefficient of concrete.” J. Southeast Univ. Nat. Sci. Ed. 41: 1313–1318.
Chindaprasirt, P., and S. Rukzon. 2009. “Pore structure changes of blended cement pastes containing fly ash, rice husk ash, and palm oil fuel ash caused by carbonation.” J. Mater. Civ. Eng. 21 (11): 666–671. https://doi.org/10.1061/(ASCE)0899-1561(2009)21:11(666).
Costa, A., and J. Appleton. 2001. “Concrete carbonation and chloride penetration in a marine environment.” Concr. Sci. Eng. 3 (Aug): 242–249.
Ditao, N., and S. Congtao. 2013. “Study on interaction of concrete carbonation and chloride corrosion.” J. Chin. Ceram. Soc. 41: 1094–1099.
Dong, B., Q. Qiu, Z. Gu, J. Xiang, C. Huang, Y. Fang, F. Xing, and W. Liu. 2016. “Characterization of carbonation behavior of fly ash blended cement materials by the electrochemical impedance spectroscopy method.” Cem. Concr. Compos. 65 (Jun): 118–127. https://doi.org/10.1016/j.cemconcomp.2015.10.006.
Dong, B., Q. Qiu, J. Xiang, C. Huang, H. Sun, F. Xing, and W. Liu. 2015. “Electrochemical impedance interpretation of the carbonation behavior for fly ash–slag–cement materials.” Constr. Build. Mater. 93 (Sep): 933–942. https://doi.org/10.1016/j.conbuildmat.2015.05.066.
Dousti, A., J. J. Beaudoin, and M. Shekarchi. 2017. “Chloride binding in hydrated MK, SF and natural zeolite-lime mixtures.” Constr. Build. Mater. 154 (Aug): 1035–1047. https://doi.org/10.1016/j.conbuildmat.2017.08.034.
Dousti, A., H. Beyki, and M. Shekarchi. 2023. “Strength and durability performance of mortars incorporating calcined clay as pozzolan in comparison with silica fume.” J. Civ. Eng. Mater. Appl. 6 (3): 159–174. https://doi.org/10.22034/jcema.2022.361685.1096.
Dousti, A., M. Moradian, S. R. Taheri, R. Rashetnia, and M. Shekarchi. 2013a. “Corrosion assessment of RC deck in a jetty structure damaged by chloride attack.” J. Perform. Constr. Facil. 27 (Sep): 519–528. https://doi.org/10.1061/(ASCE)CF.1943-5509.0000348.
Dousti, A., R. Rashetnia, B. Ahmadi, and M. Shekarchi. 2013b. “Influence of exposure temperature on chloride diffusion in concretes incorporating silica fume or natural zeolite.” Constr. Build. Mater. 49 (Jun): 393–399. https://doi.org/10.1016/j.conbuildmat.2013.08.086.
Dousti, A., M. Shekarchi, R. Rashed, and P. Mellat. 2009. “Carbonation of concrete in Persian Gulf.” In Proc., 4th Int. Conf. on Construction Materials: Performance, Innovations and Structural Implications, ConMat ‘09. Nagoya, Japan: Japan Concrete Institute.
Grimaldi, G., J. Carpio, and A. Raharinaivo. 1989. “Effect of silica fume on carbonation and chloride penetration in mortars.” In Proc., 3rd CANMET/ACI Int. Conf. on Fly Ash, Silica Fume, Slag and Natural Pozzolans in Concrete, edited by M. Alasali, 320–334. Trondheim, Norway: Norwegian Institute of Technology.
Han, J., Y. Liang, W. Sun, W. Liu, and S. Wang. 2014. “Microstructure modification of carbonated cement paste with six kinds of modern microscopic instruments.” J. Mater. Civ. Eng. 27 (10): 04014262. https://doi.org/10.1061/(ASCE)MT.1943-5533.0001210.
Jang, J. G., H. J. Kim, H. K. Kim, and H. K. Lee. 2016. “Resistance of coal bottom ash mortar against the coupled deterioration of carbonation and chloride penetration.” Mater. Des. 93 (May): 160–167. https://doi.org/10.1016/j.matdes.2015.12.074.
Johannesson, B., and P. Utgenannt. 2001. “Microstructural changes caused by carbonation of cement mortar.” Cem. Concr. Res. 31 (6): 925–931. https://doi.org/10.1016/S0008-8846(01)00498-7.
Khaghanpour, R., A. Dousti, and M. Shekarchi. 2017. “Prediction of cover thickness based on long-term chloride penetration in a marine environment.” J. Perform. Constr. Facil. 31 (1): 04016070. https://doi.org/10.1061/(ASCE)CF.1943-5509.0000931.
Khan, M., and C. Lynsdale. 2002. “Strength, permeability, and carbonation of high performance concrete.” Cem. Concr. Res. 32 (1): 123–131. https://doi.org/10.1016/S0008-8846(01)00641-X.
Kropp, T. H., and H. K. Hilsdorf. 1989. “The formation of silica gel during carbonation of cementitious systems containing slag cements.” ACI J. 114 (May): 1413–1428.
Kuosa, H., R. M. Ferreira, E. Holt, M. Leivo, and E. Vesikari. 2014. “Effect of coupled deterioration by freeze–thaw, carbonation and chlorides on concrete service life.” Cem. Concr. Compos. 47 (Mar): 32–40. https://doi.org/10.1016/j.cemconcomp.2013.10.008.
Lee, M. K., S. H. Jung, and B. H. Oh. 2013. “Effects of carbonation on chloride penetration in concrete.” ACI Mater. J. 110 (5): 559–566.
Li, K., F. Zhao, and Y. Zhang. 2019. “Influence of carbonation on the chloride ingress into concrete: Theoretical analysis and application to durability design.” Cem. Concr. Res. 123 (Sep): 105788. https://doi.org/10.1016/j.cemconres.2019.105788.
Liu, J., Q. Qiu, X. Chen, X. Wang, F. Xing, N. Han, and Y. He. 2016. “Degradation of fly ash concrete under the coupled effect of carbonation and chloride aerosol ingress.” Corros. Sci. 112 (Nov): 364–372. https://doi.org/10.1016/j.corsci.2016.08.004.
Liu, J., Q. Qiu, X. Chen, F. Xing, N. Yijian He, and Y. Ma. 2017. “Understanding the interacted mechanism between carbonation and chloride aerosol attack in ordinary portland cement concrete.” Cem. Concr. Res. 95 (Dec): 217–225. https://doi.org/10.1016/j.cemconres.2017.02.032.
Mohammed, T. U., H. Hamada, and T. Yamaji. 2004. “Concrete after 30 years of exposure—Part II: Chloride ingress and corrosion of steel bars.” ACI Mater. J. 101 (1): 13–18.
Moradi-Marani, F., M. Shekarchi, A. Dousti, and B. Mobasher. 2010. “Investigation of corrosion damage and repair system in a concrete jetty structure.” J. Perform. Constr. Facil. 24 (4): 294–301. https://doi.org/10.1061/(ASCE)CF.1943-5509.0000112.
Morandeau, A., M. Thiéry, and P. Dangla. 2014. “Investigation of the carbonation mechanism of CH and C-S-H in terms of kinetics, microstructure changes and moisture properties.” Cem. Concr. Res. 56 (Dec): 153–170. https://doi.org/10.1016/j.cemconres.2013.11.015.
Moreno, M., W. Morris, M. Alvarez, and G. Duffó. 2004. “Corrosion of reinforcing steel in simulated concrete pore solutions: Effect of carbonation and chloride content.” Corros. Sci. 46 (11): 2681–2699. https://doi.org/10.1016/j.corsci.2004.03.013.
Najimi, M., J. Sobhani, B. Ahmadi, and M. Shekarchi. 2012. “An experimental study on durability properties of concrete containing zeolite as a highly reactive natural pozzolan.” Constr. Build. Mater. 35 (May): 1023–1033. https://doi.org/10.1016/j.conbuildmat.2012.04.038.
Negala, V. T., and C. L. Page. 1997. “Effects of carbonation on pore structure and diffusional properties of hydrated cement pastes.” Cem. Concr. Res. 27 (7): 995–1007. https://doi.org/10.1016/S0008-8846(97)00102-6.
Neville, A. M. 2011. Properties of concrete. 5th ed. Harlow, UK: Pearson Education.
Nordtest. 1995. Concrete, hardened: Accelerated chloride penetration. NT BUILD 443. Serravalle Scrivia AL, Italy: Nordtest.
Pacheco Torgal, F., S. Miraldo, J. A. Labrincha, and J. De Brito. 2012. “An overview on concrete carbonation in the context of eco-efficient construction: Evaluation, use of SCMs and/or RAC.” Constr. Build. Mater. 36 (May): 141–150. https://doi.org/10.1016/j.conbuildmat.2012.04.066.
Pakawat, S., and T. Uomoto. 2005. “Effect of cyclic exposure of carbonation and chloride on corrosion of reinforcing steel in concrete.” Seisan Kenkyu 57 (2): 29–32. https://doi.org/10.11188/seisankenkyu.57.103.
Papadakis, V., M. Fardis, and C. Vayenas. 1992. “Effect of composition, environmental factors and cement-lime mortar coating on concrete carbonation.” Mater. Struct. 25 (5): 293–304. https://doi.org/10.1007/BF02472670.
Papadakis, V. G. 2000. “Effect of supplementary cementing materials on concrete resistance against carbonation and chloride ingress.” Cem. Concr. Res. 30 (2): 291–299. https://doi.org/10.1016/S0008-8846(99)00249-5.
Peter, M., A. Munteen, S. Meier, and M. Bohm. 2008. “Competition of several carbonation reactions in concrete: A parametric study.” Cem. Concr. Res. 38 (12): 1385–1393. https://doi.org/10.1016/j.cemconres.2008.09.003.
Phung, Q. T., N. Maes, D. Jacques, E. Bruneel, I. Van Driessche, G. Ye, and G. De Schutter. 2015. “Effect of limestone fillers on microstructure and permeability due to carbonation of cement pastes under controlled CO2 pressure conditions.” Constr. Build. Mater. 82 (Jun): 376–390. https://doi.org/10.1016/j.conbuildmat.2015.02.093.
Pihlajavaara, S. E. 1968. “Some results of the effect of carbonation on the porosity and pore size distribution of cement paste.” Mater. Constr. 1 (6): 521–527. https://doi.org/10.1007/BF02473640.
Ramezanianpour, A. A., S. A. Ghahari, and M. Esmaeili. 2014. “Effect of combined carbonation and chloride ion ingress by an accelerated test method on microscopic and mechanical properties of concrete.” Constr. Build. Mater. 58 (Jul): 138–146. https://doi.org/10.1016/j.conbuildmat.2014.01.102.
Rashetnia, R., A. Dousti, D. Khatami, and M. Shekarchi. 2012. “Effect of natural zeolite and silica fume as a pozzolanic material on the chloride diffusion of concrete.” In Proc., Int. Congress on Durability of Concrete (ICDC). Oslo, Norway: Norsk betongforening.
Richardson, I., G. Groves, A. Brough, and C. Dobson. 1993. “The carbonation of OPC and OPC/silica fume hardened cement pastes in air under conditions of fixed humidity.” Adv. Cem. Res. 5 (18): 81–86. https://doi.org/10.1680/adcr.1993.5.18.81.
Rimmelé, G., V. Barlet-Gouédard, O. Porcherie, B. Goffé, and F. Brunet. 2008. “Heterogeneous porosity distribution in portland cement exposed to CO2-rich fluids.” Cem. Concr. Res. 38 (8): 1038–1048. https://doi.org/10.1016/j.cemconres.2008.03.022.
Rostami, V., Y. Shao, and A. J. Boyd. 2011. “Durability of concrete pipes subjected to combined steam and carbonation curing.” Constr. Build. Mater. 25 (May): 3345–3355. https://doi.org/10.1016/j.conbuildmat.2011.03.025.
Sadati, S. H., M. Khanzadeh Moradlo, and M. Shekarchi. 2016. “Long-term durability of onshore coated concrete-chloride ion and carbonation effects.” Front. Struct. Civ. Eng. 10 (2): 150–161. https://doi.org/10.1007/s11709-016-0341-2.
Šavija, B., and M. Lukovic. 2016. “Carbonation of cement paste: Understanding, challenges, and opportunities.” Constr. Build. Mater. 117 (Aug): 285–301. https://doi.org/10.1016/j.conbuildmat.2016.04.138.
Shah, V., K. Scrivener, B. Bhattacharjee, and S. Bishnoi. 2018. “Changes in microstructure characteristics of cement paste on carbonation.” Cem. Concr. Res. 109 (Apr): 184–197. https://doi.org/10.1016/j.cemconres.2018.04.016.
Shi, Z., B. Lothenbach, M. R. Mgeiker, J. Kaufmann, A. Leemann, S. Ferreiro, and J. Skibsted. 2016. “Experimental studies and thermodynamic modeling of the carbonation of portland cement, metakaolin and limestone mortars.” Cem. Concr. Res. 88 (May): 60–72. https://doi.org/10.1016/j.cemconres.2016.06.006.
Skjolsvold, O. 1986. “Carbonation depths of concrete with and without condensed silica fume.” ACI Spec. Publ. 91 (Feb): 1031–1048. https://doi.org/10.14359/10111.
Song, H. W., and S. J. Kwon. 2007. “Permeability characteristics of carbonated concrete considering capillary pore structure.” Cem. Concr. Res. 37 (6): 909–915. https://doi.org/10.1016/j.cemconres.2007.03.011.
Song, Y. D., J. H. Liu, F. X. Yi, B. Xu, and P. Ge. 2013. “Research on the concrete performance in the marine environment.” Appl. Mech. Mater. 345 (Sep): 184–188. https://doi.org/10.4028/www.scientific.net/AMM.345.184.
Sulapha, P., S. F. Wong, T. H. Wee, and S. Swaddiwudhipong. 2003. “Carbonation of concrete containing mineral admixtures.” J. Mater. Civ. Eng. 15 (2): 134–143. https://doi.org/10.1061/(ASCE)0899-1561(2003)15:2(134).
Valipour, M., F. Pargar, M. Shekarchi, and S. Khani. 2013. “Comparing a natural pozzolan, zeolite, to metakaolin and silica fume in terms of their effect on the durability characteristics of concrete: A laboratory study.” Constr. Build. Mater. 41 (Apr): 879–888. https://doi.org/10.1016/j.conbuildmat.2012.11.054.
Wang, Y., S. Nanukuttan, Y. Bai, and P. A. M. Basheer. 2017. “Influence of combined carbonation and chloride ingress regimes on rate of ingress and redistribution of chlorides in concretes.” Constr. Build. Mater. 140 (Jun): 173–183. https://doi.org/10.1016/j.conbuildmat.2017.02.121.
Xie, X., Q. Feng, Z. Chen, L. Jiang, and W. Lu. 2019. “Diffusion and distribution of chloride ions in carbonated concrete with fly ash.” Constr. Build. Mater. 218 (Sep): 119–125. https://doi.org/10.1016/j.conbuildmat.2019.05.041.
Ye, H., X. Jin, C. Fu, N. Jin, Y. Xu, and T. Huang. 2016. “Chloride penetration in concrete exposed to cyclic drying-wetting and carbonation.” Constr. Build. Mater. 112 (Jun): 457–463. https://doi.org/10.1016/j.conbuildmat.2016.02.194.
Yoon, I. S. 2007. “Deterioration of concrete due to combined reaction of carbonation and chloride penetration: Experimental study.” Trans Tech Publ. 348–349 (Aug): 729–732. https://doi.org/10.4028/www.scientific.net/KEM.348-349.729.
Zhu, X., G. Zi, Z. Cao, and X. Cheng. 2016. “Combined effect of carbonation and chloride ingress in concrete.” Constr. Build. Mater. 110 (Jun): 369–380. https://doi.org/10.1016/j.conbuildmat.2016.02.034.

Information & Authors

Information

Published In

Go to Journal of Materials in Civil Engineering
Journal of Materials in Civil Engineering
Volume 35Issue 12December 2023

History

Received: Jul 20, 2022
Accepted: May 26, 2023
Published online: Sep 29, 2023
Published in print: Dec 1, 2023
Discussion open until: Feb 29, 2024

Permissions

Request permissions for this article.

Authors

Affiliations

Assistant Professor, Road, Housing and Urban Development Research Center, Hekmat St., Marvi St., Nargol St., Next to Shahrak Farhangian, Sheikh Fazlollah Norri Exp. Way, Tehran 1463917151, Iran (corresponding author). Email: [email protected]; [email protected]
Hasan Khaksar [email protected]
College of Engineering, Islamic Azad Univ., Damavand Branch, Tehran 3971878911, Iran. Email: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share