Technical Papers
Nov 7, 2022

Pullout Behavior of Connections Using Self-Drilling Screws for Pultruded Fiber-Reinforced Polymer Composites in Construction

Publication: Journal of Composites for Construction
Volume 27, Issue 1

Abstract

Self-drilling screws provide an efficient and cost-effective way of joining lightweight structural members. In this work, the performance of self-drilling screw connections for fiber-reinforced polymer (FRP) structural members is investigated, for use in joining panels or plates to square hollow sections (SHSs). To investigate the resistance to pullout loads, tensile tests were conducted on connection specimens consisting of an FRP plate joined to an FRP SHS at a right angle. The specimens were prepared in five configurations, with differences in pultrusion directions of the FRP plate, screw gauge size, and coarseness of the screw threads. The specimens having fibers oriented transversely in the FRP plate exhibited a flexural failure of the plate and the lowest connection strength. The specimens having fibers oriented longitudinally in the FRP plate failed by the screw being pulled out from the FRP SHS profiles; shearing out of the thread in the screw hole. An increase in screw gauge size and thread coarseness was found to be beneficial to the connection strength. Further analysis was carried out to estimate the initial stiffness and the connection strength, by finite-element and analytical modeling, respectively. In addition, these analyses are able to correlate the average shear stress at failure of the connection specimens to the screw gauge size, thread coarseness, and effective contact area of the screws.

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Acknowledgments

The authors are grateful for support from the Australian Research Council Linkage scheme (Grant Number LP180101080). Thanks are also due for the technical support for the experimental program at Monash University.

Notation

The following symbols are used in this paper:
Acon
effective contact area;
An
noneffective area in screw hole not engaged by steel screw thread in wall of GFRP SHS;
As,eff
effective shear area in screw hole in wall of GFRP SHS;
A0
cylindrical surface area of screw hole at crest of steel thread in wall of GFRP SHS;
bFP
width of GFRP FP;
Dh
head diameter of self-drilling screw;
Dm
major diameter of self-drilling screw;
dm
minor diameter of self-drilling screw;
Iz,mid
section moment of inertia at midsection of GFRP FP;
Ki,Exp
initial stiffness by experiment;
Ki,FE
initial stiffness by FE modeling;
L
length of self-drilling screw;
LD
length of outer helical curve (along crest of steel thread) engaged within wall thickness of GFRP SHS;
Ld
length of inner helical curve (along root of steel thread) engaged within wall thickness of GFRP SHS;
LFP
unconstrained span length of GFRP FP;
Lh
length of self-drilling screw head;
Ls
flank width of tapered helical thread of self-drilling screw;
Mz,max
maximum bending moment in GFRP FP;
Pe
elastic load by experiment;
Pu,Ca11, Pu,Ca12
ultimate loads by calculation;
Pu,Exp
ultimate load by experiment;
p
pitch distance of self-drilling screw;
tFP
thickness of GFRP FP;
tSHS
thickness of GFRP SHS;
β
angle of tapered helical thread of self-drilling screw;
θD
ascending angle of outer helical thread curve of self-drilling screw;
θd
ascending angle of inner helical thread curve of self-drilling screw;
λ
thread form ratio of self-drilling screw;
σx,max
maximum flexural stress in GFRP FP;
τf
interlaminar shear strength of GFRP SHS; and
τf,ave
average shear stress at failure.

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Go to Journal of Composites for Construction
Journal of Composites for Construction
Volume 27Issue 1February 2023

History

Received: Mar 7, 2022
Accepted: Sep 1, 2022
Published online: Nov 7, 2022
Published in print: Feb 1, 2023
Discussion open until: Apr 7, 2023

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Postgraduate Student, Dept. of Civil Engineering, Monash Univ., Clayton, VIC 3800, Australia. Email: [email protected]
Chengyu Qiu [email protected]
Formerly, Dept. of Civil Engineering, Monash Univ., Clayton, VIC 3800, Australia. Email: [email protected]
Professor, Dept. of Civil Engineering, Monash Univ., Clayton, VIC 3800, Australia (corresponding author). Email: [email protected]
Research Engineer, Research Faculty, School of Architecture, Georgia Institute of Technology, 245 4th St NW, Atlanta, GA 30332. ORCID: https://orcid.org/0000-0002-4279-4473. Email: [email protected]
Xiao-Ling Zhao, F.ASCE [email protected]
Professor, Dept. of Civil and Environmental Engineering, The Hong Kong Polytechnic Univ., Hong Kong, China. Email: [email protected]

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