Application of Lightweight Steel-Plate–Reinforced Ribbed UHPC Deck Panel in a Long-Span Suspension Bridge
Publication: Journal of Bridge Engineering
Volume 29, Issue 2
Abstract
To improve the crack resistance of ultrahigh-performance concrete (UHPC) waffle deck panels, this paper introduces a neotype lightweight steel-plate–reinforced ribbed UHPC deck panel including T-shaped joints based on its first application on a two-pylon suspension bridge, the Qinglong Island Bridge. Finite-element analyses (FEA) optimized the deck geometry in terms of the maximum tensile UHPC stress and deflection attributed to service loads. The experimental tests investigated the crack behavior using strip deck specimens derived from four tension zones of the deck panel. The FEA results demonstrated that placing exterior steel plates underneath the longitudinal ribs reduced the maximum tensile UHPC stress by 40.5%–42.5%. Moreover, eliminating transverse ribs did not significantly compromise the structural performance due to the one-way slab; the maximum tensile UHPC stress and deflection of the overall deck panel were only added by 2.0% and 2.4%, respectively. The test results indicated that the four specimens had adequate crack resistance, 4.4–14.9 times the corresponding design requirement for an allowable maximum crack width of 0.20 mm per the standards. Thus, the present study showed the exterior steel plates and T-shaped joints are practical approaches to raising the crack resistance of UHPC waffle deck panels, and verified the service safety of applying the proposed ribbed UHPC deck panel to the Qinglong Island Bridge.
Get full access to this article
View all available purchase options and get full access to this article.
Data Availability Statement
The data, models, and/or code are available from the corresponding author.
Acknowledgments
This research was supported by the National Natural Science Foundation of China (No. 52038003), and the Postdoctoral Research Fund of Northeastern University in China (No. 01270012810282). These programs are gratefully acknowledged.
References
Aaleti, S., B. Petersen, and S. Sritharan. 2013. Design guide for precast UHPC waffle deck panel system, including connections. Washington, DC: Federal Highway Administration.
Aaleti, S., and S. Sritharan. 2014. “Design of ultrahigh-performance concrete waffle deck for accelerated bridge construction.” Transp. Res. Rec. 2406 (1): 12–22. https://doi.org/10.3141/2406-02.
AFNOR (Association Francaise de Normalisation). 2016. Design of concrete structures: Specific rules for ultra-high performance fibre-reinforced concrete (UHPFRC). National addition to Eurocode 2. Paris: AFNOR.
Brühwiler, E. 2016. Ultra-high performance fibre reinforced cement-based composites (UHPFRC): Construction material, dimensioning and application. SIA 2052. Lausanne: École Polytechnique Fédérale de Lausanne (EPFL).
Cao, J., and X. Shao. 2019. “Finite element analysis of headed studs embedded in thin UHPC.” J. Constr. Steel Res. 161: 355–368. https://doi.org/10.1016/j.jcsr.2019.03.016.
Chen, B., Z.-n. Ye, Z. Chen, and X. Xie. 2018. “Bridge vehicle load model on different grades of roads in China based on weigh-in-motion (WIM) data.” Measurement 122: 670–678. https://doi.org/10.1016/j.measurement.2018.03.005.
Fan, L., W. Meng, L. Teng, and K. H. Khayat. 2019. “Effect of steel fibers with galvanized coatings on corrosion of steel bars embedded in UHPC.” Composites, Part B 177: 107445. https://doi.org/10.1016/j.compositesb.2019.107445.
Flietstra, J. C. 2011. Creep and shrinkage behavior of ultra high-performance concrete under compressive loading with varying curing regimes. Houghton: Michigan Technological University.
Honarvar, E., S. Sritharan, J. Matthews Rouse, and S. Aaleti. 2016. “Bridge decks with precast UHPC waffle panels: A field evaluation and design optimization.” J. Bridge Eng. 21 (1): 04015030. https://doi.org/10.1061/(ASCE)BE.1943-5592.0000775.
HPCPSDI (Hunan Provincial Communications Planning, Survey & Design Institute Co., Ltd.). 2019. Report of design scheme of the Qinglong Island Bridge. [In Chinese.] Changsha, China: HPCPSDI.
Hung, C.-C., H.-S. Lee, and S. N. Chan. 2019. “Tension-stiffening effect in steel-reinforced UHPC composites: Constitutive model and effects of steel fibers, loading patterns, and rebar sizes.” Composites, Part B 158: 269–278. https://doi.org/10.1016/j.compositesb.2018.09.091.
JSCE (Japan Society of Civil Engineers). 2008. Recommendation for design an construction of high performance fiber reinforced cement composites with multiple fine cracks (HPFRCC). Concrete Engineering Series 82. Tokyo: JSCE.
Kim, H.-K., M.-J. Lee, and S.-P. Chang. 2002. “Non-linear shape-finding analysis of a self-anchored suspension bridge.” Eng. Struct. 24 (12): 1547–1559. https://doi.org/10.1016/S0141-0296(02)00097-4.
Kruszewski, D., A. E. Zaghi, and K. Wille. 2019. “Finite element study of headed shear studs embedded in ultra-high performance concrete.” Eng. Struct. 188: 538–552. https://doi.org/10.1016/j.engstruct.2019.03.035.
Le Hoang, A., and E. Fehling. 2017. “Influence of steel fiber content and aspect ratio on the uniaxial tensile and compressive behavior of ultra high performance concrete.” Constr. Build. Mater. 153: 790–806. https://doi.org/10.1016/j.conbuildmat.2017.07.130.
Mo, Z., X. Gao, and A. Su. 2021. “Mechanical performances and microstructures of metakaolin contained UHPC matrix under steam curing conditions.” Constr. Build. Mater. 268: 121112. https://doi.org/10.1016/j.conbuildmat.2020.121112.
MOHURD (Ministry of Housing and Urban-Rural Development of the People’s Republic of China). 2010. Code for design of concrete structures. GB 50010-2010. Beijing: MOHURD.
MOHURD (Ministry of Housing and Urban-Rural Development of the People’s Republic of China). 2015. Reactive powder concrete. GB/T 31387-2015. Beijing: MOHURD.
MOT (Ministry of Transport of the People’s Republic of China). 2015. General specifications for design of highway bridges and culverts. JTG D60-2015. Beijing: MOT.
Pyo, S., H.-K. Kim, and B. Y. Lee. 2017. “Effects of coarser fine aggregate on tensile properties of ultra high performance concrete.” Cem. Concr. Compos. 84: 28–35. https://doi.org/10.1016/j.cemconcomp.2017.08.014.
Qiu, M., X. Shao, B. Yan, Y. Zhu, and Y. Chen. 2022. “Flexural behavior of UHPC joints for precast UHPC deck slabs.” Eng. Struct. 251: 113422. https://doi.org/10.1016/j.engstruct.2021.113422.
SAMR (State Administration for Market Regulation of the People’s Republic of China). 2002. Cheese head studs for arc stud welding. GB/T 10433-2002. Beijing: SAMR.
SAMR (State Administration for Market Regulation of the People’s Republic of China). 2007. Hot-rolled plates and strips of carbon structural steels and high strength low alloy structural steels. GB/T 3274-2007. Beijing: SAMR.
SAMR (State Administration for Market Regulation of the People’s Republic of China). 2018. Steel for the reinforcement of concrete—Part 2: Hot rolled ribbed bars. GB/T 1499.1492-2018. Beijing: SAMR.
Shafieifar, M., M. Farzad, and A. Azizinamini. 2018. “A comparison of existing analytical methods to predict the flexural capacity of Ultra High Performance Concrete (UHPC) beams.” Constr. Build. Mater. 172: 10–18. https://doi.org/10.1016/j.conbuildmat.2018.03.229.
Shao, C., L. Chen, and H. Tang. 2017a. “Study of trial design and mechanical performance of long span composite girder cable-stayed bridges.” [In Chinese.] Bridge Constr. 47 (4): 101–106.
Shao, X., J. Wu, R. Liu, and Z. Li. 2017b. “Basic performance of waffle deck panel of lightweight steel–UHPC composite bridge.” [In Chinese.] China J. Highway Transport 30 (3): 219–225+245.
Shao, Y., X. Shao, L. Li, and J. Wu. 2018. “Optimum combination of bridge and deck systems for superspan cable-stayed bridges.” J. Bridge Eng. 23 (1): 04017112. https://doi.org/10.1061/(ASCE)BE.1943-5592.0001161.
Sun, Y., H.-P. Zhu, and D. Xu. 2015. “New method for shape finding of self-anchored suspension bridges with three-dimensionally curved cables.” J. Bridge Eng. 20 (2): 04014063. https://doi.org/10.1061/(ASCE)BE.1943-5592.0000642.
Wang, X., H. Wang, Y. Sun, X. Mao, and S. Tang. 2020. “Process-independent construction stage analysis of self-anchored suspension bridges.” Autom. Constr. 117: 103227. https://doi.org/10.1016/j.autcon.2020.103227.
Wang, Y., X. Shao, and J. Cao. 2019. “Experimental study on basic performances of reinforced UHPC bridge deck with coarse aggregates.” J. Bridge Eng. 24 (12): 04019119. https://doi.org/10.1061/(ASCE)BE.1943-5592.0001492.
Wang, Y., X. Shao, J. Cao, X. Zhao, and M. Qiu. 2021a. “Static and fatigue flexural performance of ultra-high performance fiber reinforced concrete slabs.” Eng. Struct. 231: 111728. https://doi.org/10.1016/j.engstruct.2020.111728.
Wang, Y., X. Shao, X. Zhang, J. Cao, X. Zhao, and S. Deng. 2021b. “Structural behaviors of a low-profile steel plate-reinforced UHPC deck panel with longitudinal ribs.” J. Bridge Eng. 26 (8): 04021043. https://doi.org/10.1061/(ASCE)BE.1943-5592.0001731.
Yan, B., M. Qiu, T. Zeng, X. Shao, Y. Zhu, and M. Li. 2020. “Full-scale experimental verification of UHPC–RC composite slab culvert with a clear span of 8 m.” J. Bridge Eng. 25 (12): 05020010. https://doi.org/10.1061/(ASCE)BE.1943-5592.0001640.
Yang, J., and Z. Fang. 2008. “Research on stress–strain relation of ultra-high-performance concrete.” [In Chinese.] Concrete 7 (225): 11–15.
Yoo, D.-Y., and S. Kim. 2019. “Comparative pullout behavior of half-hooked and commercial steel fibers embedded in UHPC under static and impact loads.” Cem. Concr. Compos. 97: 89–106. https://doi.org/10.1016/j.cemconcomp.2018.12.023.
Yoo, D.-Y., and Y.-S. Yoon. 2015. “Structural performance of ultra-high-performance concrete beams with different steel fibers.” Eng. Struct. 102: 409–423. https://doi.org/10.1016/j.engstruct.2015.08.029.
Zhang, T., M. Zhang, Q. Chen, H. Zhu, and Z. Yan. 2023. “Enhancing the thermo-mechanical properties of calcium aluminate concrete at elevated temperatures using synergistic flame-retardant polymer fibres.” Cem. Concr. Compos. 140: 105088. https://doi.org/10.1016/j.cemconcomp.2023.105088.
Zhang, Y., Y. Zhu, S. Qu, A. Kumar, and X. Shao. 2020. “Improvement of flexural and tensile strength of layered-casting UHPC with aligned steel fibers.” Constr. Build. Mater. 251: 118893. https://doi.org/10.1016/j.conbuildmat.2020.118893.
Information & Authors
Information
Published In
Copyright
© 2023 American Society of Civil Engineers.
History
Received: Jun 3, 2023
Accepted: Sep 25, 2023
Published online: Nov 17, 2023
Published in print: Feb 1, 2024
Discussion open until: Apr 17, 2024
Authors
Metrics & Citations
Metrics
Citations
Download citation
If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.