Technical Papers
Aug 1, 2024

Research and Application of Risk-Based Safety Insurance Technology for Petrochemical Plants

Publication: ASCE-ASME Journal of Risk and Uncertainty in Engineering Systems, Part A: Civil Engineering
Volume 10, Issue 4

Abstract

The current safety insurance assessment for chemical enterprises often refers to financial empirical models, lacking underlying safety failure data for premium determination and safety investment, and overlooking high-risk events with high probability but low consequences. In this study, a risk-based safety insurance grading technique (SIGT) was set up for safety insurance assessment of chemical enterprises. First, a safety reliability database and event dataset were introduced to establish a rapid screening technique for plant-wide probable maximum loss (PML) scenarios, and a technique for accident loss value analysis. This addresses the drawback of lacking a safety data foundation for premium and investment decisions. Second, the impact of safety control was incorporated on the analysis of potential accident consequences. An innovative premium rating method based on residual risk was developed, effectively addressing the insurance decision-making challenge posed by high-risk events with high probability but low consequences. Finally, a case study in China was conducted to verify the feasibility of SIGT. The results demonstrated that, based on the current safety reliability level, five major PML scenarios were quickly identified for the four key plants, and the overall safety risk index of the enterprise was 25 (D5), indicating the effect of existing safety control on the initial risk of 37 (D6), but there is still a relatively high risk overall. Therefore, it is necessary to establish a list of key risk events for the enterprise’s safety insurance, and provide more investment on personnel and equipment under PML scenarios.

Get full access to this article

View all available purchase options and get full access to this article.

Data Availability Statement

All data, models, and code used during the study appear in the published article.

Acknowledgments

The authors gratefully acknowledge the financial support provided by the Key R&D Program of SINOPEC (No: 320131).

References

Abrahamsen, E. B., and F. Asche. 2010. “The insurance market’s influence on investments in safety measures.” Saf. Sci. 48 (10): 1279–1285. https://doi.org/10.1016/j.ssci.2010.04.006.
Abrahamsen, E. B., and F. Asche. 2011. “On how access to an insurance market affects investments in safety measures, based on the expected utility theory.” Reliab. Eng. Syst. Saf. 96 (3): 361–364. https://doi.org/10.1016/j.ress.2010.10.004.
Ahmad, S. I., H. Hashim, M. H. Hassim, and R. Rashid. 2019. “A graphical inherent safety assessment technique for preliminary design stage.” Process Saf. Environ. Prot. 130 (May): 275–287. https://doi.org/10.1016/j.psep.2019.08.024.
Ahmad, S. I., H. Hashim, M. H. Hassim, and R. Rashid. 2021. “Inherent safety and economic graphical rating (InSafE) method for inherent safety and economic assessment.” Process Saf. Environ. Prot. 149 (Nov): 602–609. https://doi.org/10.1016/j.psep.2021.03.021.
Aven, T., and Y. Hiriart. 2011. “The use of a basic safety investment model in a practical risk management context.” Reliab. Eng. Syst. Saf. 96 (11): 1421–1425. https://doi.org/10.1016/j.ress.2011.07.008.
Chao, C. A., and C. Grab. 2020. “Economic approaches for making prevention and safety in-vestment decisions in the process industry.” Methods Chem. Process Saf. 4 (Mar): 355–378. https://doi.org/10.1016/bs.mcps.2020.03.003.
Choi, I. H., and D. Chang. 2016. “Reliability and availability assessment of seabed storage tanks using fault tree analysis.” Ocean Eng. 120 (Jul): 1–14. https://doi.org/10.1016/j.oceaneng.2016.04.021.
Ciliberti, V. A., R. Steb, J. T. Selvik, and F. Alhanati. 2019. “Optimize safety and profitability by use of the ISO 14224 standard and big data analytics.” In Proc., Offshore Technology Conference CCPS, C. 2007, 19–35. New York: Wiley.
Fezzi, C., L. Menapace, and R. Raffaelli. 2021. “Estimating risk preferences integrating insurance choices with subjective beliefs.” Eur. Econ. Rev. 21 (135): 1–16. https://doi.org/10.1016/j.euroecorev.2021.103717.
Guo, X., L. Ding, Ji Jie, and V. Cozzani. 2022. “A cost-effective optimization model of safety investment allocation for risk reduction of domino effects.” Reliab. Eng. Syst. Saf. 225 (2022): 108584. https://doi.org/10.1016/j.ress.2022.108584.
Jallon, R., D. Imbeau, and N. D. Marcellis-Warin. 2011. “Development of an indirect-cost calculation model suitable for workplace use.” J. Saf. Res. 42 (3): 149–164. https://doi.org/10.1016/j.jsr.2011.05.006.
Jiang, X., and W. Dang. 2021. “The research of quantitative evaluation algorithm of process auto alarm analysis based on Chem-HRA.” J. Phys. Conf. Ser. 1813 (1): 012056. https://doi.org/10.1088/1742-6596/1813/1/012056.
Ma, Y., Q. Zhao, and M. Xi. 2016. “Decision-makings in safety investment: An opportunity cost perspective.” Saf. Sci. 83 (Mar): 31–39. https://doi.org/10.1016/j.ssci.2015.11.008.
Min, Y., F. Yexiang, T. Weilin, and Z. Jiajie. 2020. “Study on safety behavior planning theory and control strategies for coal chemical workers.” Saf. Sci. 128 (Jun): 104726. https://doi.org/10.1016/j.ssci.2020.104726.
Mkrtchyan, L., U. Straub, M. Giachino, T. Kocher, and G. Sansavini. 2022. “Insurability risk assessment of oil refineries using Bayesian belief networks.” J. Loss Prev. Process Ind. 74 (Dec): 104673. https://doi.org/10.1016/j.jlp.2021.104673.
Mrozowska, A. 2021. “Risk assessment of the risk of major accidents affecting natural environment and human life, occurring as a result of offshore drilling and production operations based on the provisions of Directive 2013/30/EU.” Saf. Sci. 134 (Dec): 105007. https://doi.org/10.1016/j.ssci.2020.105007.
Ortiz-Espinoza, A. P., A. Jiménez-Gutiérrez, M. M. El-Halwagi, N. K. Kazantzis, and V. Kazantzi. 2021. “Comparison of safety indexes for chemical processes under uncertainty.” Process Saf. Environ. Prot. 148 (May): 225–236. https://doi.org/10.1016/j.psep.2020.09.069.
Ronza, A., L. Lázaro-Touza, S. Carol, and J. Casal. 2009. “Economic valuation of damages originated by major accidents in port areas.” J. Loss Prev. Process Ind. 22 (5): 639–648. https://doi.org/10.1016/j.jlp.2009.03.001.
Rozuhan, H., M. Muhammad, and U. M. Niazi. 2020. “Probabilistic risk assessment of offshore installation hy-drocarbon releases leading to fire and explosion, incorporating system and human reliability analysis.” Appl. Ocean Res. 101 (Aug): 102282. https://doi.org/10.1016/j.apor.2020.102282.
Vianello, C., M. F. Milazzo, and G. Maschio. 2019. “Cost-benefit analysis approach for the management of industrial safety in chemical and petrochemical industry.” J. Loss Prev. Process Ind. 58 (Mar): 116–123. https://doi.org/10.1016/j.jlp.2019.02.006.
Zhuang, L. A., B. Sh, C. Xz, D. Gg, B. Cy, and H. E. Bing. 2022. “Using DBN and evidence-based reasoning to develop a risk performance model to interfere ship navigation process safety in Arctic waters.” Process Saf. Environ. Protect. 162 (Jun): 357–372. https://doi.org/10.1016/j.psep.2022.03.089.

Information & Authors

Information

Published In

Go to ASCE-ASME Journal of Risk and Uncertainty in Engineering Systems, Part A: Civil Engineering
ASCE-ASME Journal of Risk and Uncertainty in Engineering Systems, Part A: Civil Engineering
Volume 10Issue 4December 2024

History

Received: Oct 25, 2023
Accepted: Apr 10, 2024
Published online: Aug 1, 2024
Published in print: Dec 1, 2024
Discussion open until: Jan 1, 2025

Permissions

Request permissions for this article.

ASCE Technical Topics:

Authors

Affiliations

Researcher, State Key Laboratory of Chemical Safety, SINOPEC Research Institute of Safety Engineering Co., Ltd., Qingdao, China; Professor, SINOPEC National Petrochemical Project Risk Assessment Technical Center Co. Ltd., 339 Songling Rd., Laoshan District, Qingdao, Shandong 266000, China. ORCID: https://orcid.org/0000-0001-8531-1905. Email: [email protected]
President, State Key Laboratory of Chemical Safety, SINOPEC Research Institute of Safety Engineering Co. Ltd., 339 Songling Rd., Laoshan District, Qingdao, Shandong 266000, China (corresponding author). Email: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share