Microbiologically Influenced Corrosion High-Risk Area Prediction Model Based on Hydrodynamics Method
Publication: Journal of Pipeline Systems Engineering and Practice
Volume 12, Issue 2
Abstract
Microbiologically influenced corrosion (MIC) is a high-risk corrosion mechanism of oil refinery storage and transportation systems, and sand deposition is the necessary prerequisite for a corrosion environment under the scale. Based on a computational fluid dynamics (CFD) simulation, this paper analyzes and predicts the critical velocity of sand deposition. By comparing the field failure case data and experimental data, it is proved that there is good agreement between the data and the prediction results. The analysis also found that there is a critical angle that is prone to sand deposition in the refinery oil pipeline, and the critical velocity will jump after the critical angle. The sizes of the sand particles and the length of the inclined pipe section also influence the sand deposition rate. According to this feature, a probability model of sand deposition is established to predict the risk of microbial corrosion.
Get full access to this article
View all available purchase options and get full access to this article.
Data Availability Statement
Some or all data, models, or code that support the findings of this study are available from the corresponding author upon reasonable request.
Acknowledgments
The authors would like to acknowledge the support provided by the Guangdong Science and Technology Innovation Strategy [Grant No. 2018KJ011].
References
Abdullahi, N. 2012. “Oil-water separation phenomenon due to corrosion cavity and scale and scale sediment build-up in horizontal pipelines.” Ph.D. thesis, School of Engineering, Cranfield Univ.
Boulanger, J. A. R., and Y. Wong. 2016. “Sand suspension deposition in horizontal low concentration pipe flows.” Granular Matter 18 (2): 15–24. https://doi.org/10.1007/s10035-016-0616-2.
Butlin, K. R., W. H. J. Vrmon, and L. C. Whislin. 1952. “Investigation on underground corrosion.” Water Sanitary Eng. 2: 468–472.
Capcis Limited. 2001. Review of corrosion management for offshore oil and gas processing. Manchester, UK: Health and Safety Executive Books.
Capecelatro, J., and O. Desjardins. 2013. “Eulerian-Lagrangian modeling of turbulent liquid solid slurries in horizontal pipes.” Int. J. Multiphase Flows 55 (Oct): 64–79. https://doi.org/10.1016/j.ijmultiphaseflow.2013.04.006.
Choong, K.-W., L.-P. Wen, L.-L. Tiong, F. Anosike, M. A. Shoushtari, and M. M. Saaid. 2014. “A comparative study on sand transport modelling for horizontal multiphase pipeline.” Res. J. Appl. Sci. Eng. Technol. 7 (6): 1017–1024.
Dabirian, R., R. Mohan, O. Shoham, and G. Kouba. 2016a. “Critical sand deposition velocity for gas-liquid stratified flow in horizontal pipes.” J. Nat. Gas Sci. Eng. 33 (Jul): 527–537. https://doi.org/10.1016/j.jngse.2016.05.008.
Dabirian, R., R. Mohan, O. Shoham, and G. Kouba. 2016b. “Solid-particles flow regimes in air/water stratified flow in a horizontal pipeline.” Oil Gas Facil. 5 (6): 1–14. https://doi.org/10.2118/174960-PA.
Dall’Acqua, D., M. Benucci, F. Corvaro, M. Leporini, R. C. Grifoni, A. Del Monaco, and B. Marchetti. 2017. “Experimental results of pipeline dewatering through surfactant injection.” J. Pet. Sci. Eng. 159: 542–552. https://doi.org/10.1016/j.petrol.2017.08.068.
Danielson, T. J. 2007. “Sand transport modelling in multiphase pipelines.” In Proc., Offshore Technology Conf. Houston: Offshore Technology. https://doi.org/10.4043/18691-MS.
Doron, P., M. Simkhis, and D. Barnea. 1997. “Flow of solid-liquid mixtures in inclined pipes.” Int. J. Multiphase 23 (2): 313–323. https://doi.org/10.1016/S0301-9322(97)80946-9.
Hahsemi, S. A., A. Sadighian, S. I. A. Shah, and R. A. Sanders. 2014. “Solid velocity and concentration fluctuations in highly concentrated liquid-solid (slurry) pipe flows.” Int J Multiphase Flows 66 (Nov): 46–61. https://doi.org/10.1016/j.ijmultiphaseflow.2014.06.007.
Horender, S., and Y. Hardalupas. 2010. “Fluid-particle correlated motion and turbulent energy transfer in a two-dimensional particle-laden flow.” Chem. Eng. Sci. 65 (18): 5075–5091. https://doi.org/10.1016/j.ces.2010.05.033.
ISO (International Standards Organization). 2009. Risk management. ISO-51000. Geneva, Switzerland: ISO.
Iverson, W. P. 1972. “Advance in corrosion science and technology.” Int. Biodeter. 5 (2): 1–42.
Kermani, M. B., and D. Harrop. 1996. “The impact of corrosion on oil and gas industry.” SPE Prod. Facil. 11 (3): 186–190. https://doi.org/10.2118/29784-PA.
Ko, T., N. Patankar, and D. Joseph. 2001. Lift-off of a single particle in an oldroyd-b fluid. Minneapolis, MI: Univ. of Minnesota Computer Institute.
Koch, G., J. Varney, N. Thompson, O. Moghissi, M. Gould, and J. Payer. 2016. “International measures of prevention, application, and economics of corrosion technologies study.” In Proc., NACE Int. 2016. Vancouver, Canada: National Association of Corrosion Engineers.
Kulman, F. E. 1953. “Microbiological corrosion of buried steel pipe.” Corrosion 9 (1): 11–18. https://doi.org/10.5006/0010-9312-9.1.11.
Liu, H., G. Meng, W. Li, T. Gu, and H. Liu. 2019. “Microbiologically influenced corrosion of carbon steel beneath a deposit in formation water containing desulfotomaculumnigrificans.” J. Front. Microbiol. 10 (Jun): 1–13. https://doi.org/10.3389/fmicb.2019.01298.
Minchin, L. T. 1956. “Cathodic characteristics of mild steel in suspension of sulfate-reducing bacteria.” Coke Gas 18 (12): 495–504.
Morshed, A. 2011. “An introduction to asset corrosion management in the upstream offshore industry.” In Proc., NACE Int. 2011. Houston: National Association of Corrosion Engineers.
NACE (National Association of Corrosion Engineers). 2005. Standard recommended practice: Preparation, analysis and interpretation of corrosion coupons in oilfield operations. NACE RP0775. Houston: NACE.
Olszewski, A. M. 2007. “Avoidable MIC-related failures.” J. Fail. Anal. Prev. 7 (4): 239–246. https://doi.org/10.1007/s11668-007-9047-z.
Parsi, M., K. Najmi, F. Najafififard, S. Hassani, B. S. McLaury, and S. A. Shirazi. 2014. “A comprehensive review of solid particle erosion modelling for oil and gas wells and pipeline applications.” J. Nat. Gas Eng. Sci. 21 (Nov): 850–873. https://doi.org/10.1016/j.jngse.2014.10.001.
Puekorius. 1959. Recommended practice for biological analysis of water flood injection water. Washington, DC: API.
Rahmati, H., M. Jafarpour, S. Azadbakht, A. Nouri, H. Vaziri, D. Chan, and Y. Xiao. 2013. “Review of sand production prediction models.” J. Petrol Eng. 2013 (1): 1–16. https://doi.org/10.1155/2013/864981.
Rajasekar, A., B. Anandkumar, S. Maruthamuthu, Y. P. Ting, and P. K. Rahman. 2010. “Characterization of corrosive bacterial consortia isolated from petroleum-product-transporting pipelines.” Appl. Microbiol. Biotechnol. 85 (4): 1175–1188. https://doi.org/10.1007/s00253-009-2289-9.
SAC (Standardization Administration of China). 2001. Metal and alloy corrosion: Pit corrosion assessment standard. GB/T 18590. Beijing: SAC.
Skovhus, T., D. Enning, and J. S. Lee. 2017. Microbiologically influenced corrosion in the upstream oil and gas industry. Boca Raton, USA: CRC Press.
SMCC (Science Media Centre of Canada). 2011. The engineering science of oil pipelines. 1–5, Mimeograph. Ottawa: SMCC.
Stuhmiller, J. H. 1977. “The influence of interfacial pressure forces on the character of two-phase flow model equations.” Int. J. Multiphase Flows 3 (6): 551–560. https://doi.org/10.1016/0301-9322(77)90029-5.
Taleb-Berrouane, M., F. Khan, K. Hawboldt, R. Eckert, and T. L. Skovhus. 2018. “Model for microbiologically influenced corrosion potential assessment for the oil and gas industry.” Corr. Eng. Sci. Technol. 53 (5): 378–392. https://doi.org/10.1080/1478422X.2018.1483221.
Wang, Q., M.-Y. Ai, W. Shi, Y.-R. Lyu, and W. Yu. 2020. “Study on corrosion mechanism and its influencing factors of a short distance intermittent crude oil transmission and distribution pipeline.” Eng. Fail. Anal. 118 (12). 1–16. https://doi.org/10.1016/j.engfailanal.2020.104892.
Zhang, X.-Y., et al. 1999. “Study on corrosion of oilfield casing by bacteria in petroleum industry.” [In Chinese.] Petrol. Nat. Gas Chem. Ind. 28 (1): 53–56.
Information & Authors
Information
Published In
Copyright
© 2021 American Society of Civil Engineers.
History
Received: Mar 19, 2020
Accepted: Nov 5, 2020
Published online: Mar 9, 2021
Published in print: May 1, 2021
Discussion open until: Aug 9, 2021
Authors
Metrics & Citations
Metrics
Citations
Download citation
If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.