Technical Papers
Sep 26, 2019

Optimal Pipeline Maintenance Strategies in the United States: Stochastic Reliability Analysis of Gas Pipeline Network Failures

Publication: Journal of Pipeline Systems Engineering and Practice
Volume 11, Issue 1

Abstract

The increasing number of corrosion-based incidents in pipeline systems within recent decades has encouraged decision makers to focus on predicting when pipelines will fail, and to improve maintenance strategies. Policymakers and pipeline operators need to frequently evaluate and renew existing failure prediction models and maintenance strategies. Accordingly, this research accomplished the following two objectives: (1) it developed a predictive failure model for internal and external pipeline corrosions, and (2) it developed a model to determine the optimal timeline for maintenance policy, when the corresponding costs can be minimized. For this analysis, data were collected from 11 natural gas transmission pipeline failures that occurred between 2001 and 2011 in the United States, and were categorized into two groups based on their internal and external corrosion levels. Then the homogeneous Poisson process (HPP) and the nonhomogeneous Poisson process (NHPP) were implemented to evaluate the reliability trend of pipelines. The results revealed that the trend of pipeline reliability was deteriorating for both external and internal corrosions, except for a few cases that showed improvement and stationary trends. Additionally, the decade of installation and types of corrosion were recognized as significant causes of pipeline failure. To find the optimal replacement time, a cost-effective model was developed to determine the latest time that maintenance can be scheduled before the cost of the maintenance increases. The results of this study will help decision makers in the pipeline industry accurately predict the number of failures in pipeline networks, and wisely select the most appropriate maintenance policies.

Get full access to this article

View all available purchase options and get full access to this article.

References

Adebayo, A., and A. S. Dada. 2008. “An evaluation of the causes of oil pipeline incidents in oil and gas industries in Niger Delta region of Nigeria.” J. Eng. Appl. Sci. 3 (3): 279–281.
Ahmad, I., R. H. Gazwi, and I. I. Elosheby. 2011. “Pipeline integrity management through corrosion mitigation and inspection strategy in corrosive environment: An experience of Arabian Gulf oil company in Libya.” In Proc., NACE–Int. Corrosion Conf. Series. Houston: National Association of Corrosion Engineers International.
Ahmad, R. 2018. “Reliability analysis comparison on punching tool sets due to different maintenance decisions: A case study from the pulp manufacturing industry.” Int. J. Adv. Manuf. Technol. 94 (5–8): 1969–1979. https://doi.org/10.1007/s00170-017-1017-3.
Ascher, H., and H. Feingold. 1984. Repairable systems reliability: Modeling, inference, misconceptions and their causes. New York: Marcel Dekker.
Baker, M., Jr. 2008. Pipeline corrosion final report. Washington, DC: US Dept. of Transportation, Pipeline and Hazardous Materials Safety Administration, Office of Pipeline Safety.
Barlow, R., and L. Hunter. 1960. “Optimum preventive maintenance policies.” Oper. Res. 8 (1): 90–100. https://doi.org/10.1287/opre.8.1.90.
Bazán, F. A. V., and A. T. Beck. 2013. “Stochastic process corrosion growth models for pipeline reliability.” Corros. Sci. 74 (Sep): 50–58. https://doi.org/10.1016/j.corsci.2013.04.011.
Biezma, M. V., D. Agudo, and G. Barron. 2018. “A fuzzy logic method: Predicting pipeline external corrosion rate.” Int. J. Pressure Vessels Pip. 163 (Jun): 55–62. https://doi.org/10.1016/j.ijpvp.2018.05.001.
Blischke, W. R., and D. N. P. Murthy. 2000. Reliability: Modeling, prediction, and optimization. Hoboken, NJ: Wiley.
Chik, L., D. Albrecht, and J. Kodikara. 2018. “Modeling failures in water mains using the minimum monthly antecedent precipitation index.” J. Water Resour. Plann. Manage. 144 (4): 06018004. https://doi.org/10.1061/(ASCE)WR.1943-5452.0000926.
Chu, J. C., and S.-C. Chen. 2016. “Optimization of transportation-infrastructure-system protection considering weighted connectivity reliability.” J. Infrastruct. Syst. 22 (1): 04015008. https://doi.org/10.1061/(ASCE)IS.1943-555X.0000264.
Cimellaro, G. P., A. M. Reinhorn, and M. Bruneau. 2010. “Framework for analytical quantification of disaster resilience.” Eng. Struct. 32 (11): 3639–3649. https://doi.org/10.1016/j.engstruct.2010.08.008.
Cimellaro, G. P., O. Villa, and M. Bruneau. 2015 “Resilience-based design of natural gas distribution networks.” J. Infrastruct. Syst. 21 (1): 05014005. https://doi.org/10.1061/(ASCE)IS.1943-555X.0000204.
Cobanoglu, M. M., S. Kermanshachi, and I. Damnjanovic. 2016. “Statistical modeling of corrosion failures in natural gas transmission pipelines.” Pipelines 21 (1): 195–204. https://doi.org/10.1061/9780784479957.018.
Coetzee, J. L. 1997. “The role of NHPP models in the practical analysis of maintenance failure data.” Reliab. Eng. Syst. Saf. 56 (2): 161–168. https://doi.org/10.1016/S0951-8320(97)00010-0.
Damnjanovic, I. 2006. “A risk-based approach to modeling life-cycle costs associated with warranty specifications for transportation infrastructure.” Ph.D. thesis, Dept. of Civil, Architectural, and Environmental Engineering, Univ. of Texas at Austin.
Dawotola, A. W., V. Gelder, J. J. Charima, and J. K. Vrijling. 2011. “Estimation of failure rates of crude product pipelines.” In Applications of statistics and probability in civil engineering, edited by M. H. Faber, J. Köhler, and K. Nishijima. New York: Taylor & Francis.
Djeddi, A. Z., A. Hafaifa, A. Kouzou, and S. Abudura. 2017. “Exploration of reliability algorithms using modified Weibull distribution: Application on gas turbine.” Int. J. Syst. Assur. Eng. Manage. 8 (2): 1885–1894. https://doi.org/10.1007/s13198-016-0480-9.
Dye, C. Y. 2013. “The effect of preservation technology investment on a non-instantaneous deteriorating inventory model.” Omega 41 (5): 872–880. https://doi.org/10.1016/j.omega.2012.11.002.
Fang, Y., J. Chen, and K. F. Tee. 2013. “Analysis of structural dynamic reliability based on the probability density evolution method.” Struct. Eng. Mech. 45 (2): 201–209. https://doi.org/10.12989/sem.2013.45.2.201.
Fukushima, K., R. Maeshima, A. Kinoshita, H. Shiraishi, and I. Koshijima. 2000. “Gas pipeline leak detection system using the online simulation method.” Comput. Chem. Eng. 24 (2–7): 453–456. https://doi.org/10.1016/S0098-1354(00)00442-7.
Gomes, W. J. S., A. T. Beck, and T. Haukaas. 2013. “Optimal inspection planning for onshore pipelines subject to external corrosion.” Reliab. Eng. Syst. Saf. 118 (Oct): 18–27. https://doi.org/10.1016/j.ress.2013.04.011.
Halimi, D., A. Hafaifa, and E. Bouali. 2014. “Maintenance actions planning in industrial centrifugal compressor based on failure analysis.” Maint. Reliab. 16 (1): 17–21.
Hariharan, N., M. M. Cobanoglu, H. Sahin, J. R. Menendez, and G. Saygili. 2017. “Multivariate regression model to predict failure of pipelines.” Int. J. Eng. Technol. 9 (5): 398–404. https://doi.org/10.7763/IJET.2017.V9.1006.
Horenbeek, V. A., J. Bure, D. Cattrysse, L. Pintelon, and P. V. Steenwegen. 2013. “Joint maintenance and inventory optimization systems: A review.” Int. J. Prod. Econ. 143 (2): 499–508. https://doi.org/10.1016/j.ijpe.2012.04.001.
Iqbal, H., S. Tesfamariam, H. Haider, and R. Sadiq. 2017. “Inspection and maintenance of oil & gas pipelines: A review of policies.” Struct. Infrastruct. Eng. 13 (6): 794–815. https://doi.org/10.1080/15732479.2016.1187632.
Kanakoudis, V., and D. Tolikas. 2002. “Managing water resources and supply systems: Fail-safe vs. safe-fail.” In Proc., EWRA 5th Int. Conf. Water Resources Management in the Era of Transition, 194–204. Athens, Greece: Symetria Publications.
Kanakoudis, V., S. Tsitsifli, M. Cerk, P. Banovec, P. Samaras, and A. I. Zouboulis. 2015. “Basic principles of a DSS tool developed to prioritize NRW reduction measures in water pipe networks.” Water Qual. Exposure Health 7 (1): 39–51. https://doi.org/10.1007/s12403-014-0111-0.
Keizer, M. C. O., R. H. Teunter, J. Veldman, and M. Z. Babai. 2018. “Condition-based maintenance for systems with economic dependence and load sharing.” Int. J. Prod. Econ. 195 (Jan): 319–327. https://doi.org/10.1016/j.ijpe.2017.10.030.
Kermanshachi, S., M. M. Cobanoglu, and I. Damnjanovic. 2017. “An optimal preventive maintenance model for natural gas transmission pipelines.” In Proc., Pipelines 2017, 517–526. Reston, VA: ASCE. https://doi.org/10.1061/9780784480885.048.
Krivtsov, V. V. 2007. “Practical extensions to NHPP application in repairable system reliability analysis.” Reliab. Eng. Syst. Saf. 92 (5): 560–562. https://doi.org/10.1016/j.ress.2006.05.002.
Kuniewski, S. P., J. A. M. van der Weide, and J. M. van Noortwijk. 2009. “Sampling inspection for the evaluation of time-dependent reliability of deteriorating systems under imperfect defect detection.” Reliab. Eng. Syst. Saf. 94 (9): 1480–1490. https://doi.org/10.1016/j.ress.2008.11.013.
Laggoune, R., A. Chateauneuf, and D. Aissani. 2010. “Impact of few failure data on the opportunistic replacement policy for multi-component systems.” Reliab. Eng. Syst. Saf. 95 (2): 108–119. https://doi.org/10.1016/j.ress.2009.08.007.
Louit, D., R. Pascual, and D. Banjevic. 2009. “Optimal interval for major maintenance actions in electricity distribution networks.” Int. J. Electr. Power Energy Syst. 31 (7): 396–401. https://doi.org/10.1016/j.ijepes.2009.03.021.
Miran, S. A., Q. Huang, and H. Castaneda. 2016. “Time-dependent reliability analysis of corrected buried pipelines considering external defects.” J. Infrastruct. Syst. 22 (3): 04016019. https://doi.org/10.1061/(ASCE)IS.1943-555X.0000307.
Moghaddam, K. S., and J. S. Usher. 2011. “Preventive maintenance and replacement scheduling for repairable and maintainable systems using dynamic programming.” Comput. Ind. Eng. 60 (4): 654–665. https://doi.org/10.1016/j.cie.2010.12.021.
Mohitpour, M., H. Golshan, and M. A. Murray. 2007. Pipeline design & construction: A practical approach. 3rd ed. New York: ASME.
Mohitpour, M., T. Van Hardeveld, W. Peterson, and J. Szabo. 2010. Pipeline operation & maintenance: A practical approach. 2nd ed. New York: ASME.
Muhlbauer, W. K. 2004. Pipeline risk management manual: Ideas, techniques, and resources. Burlington, MA: Gulf Professional Publishing.
Mulubrhan, F., A. A. Mokhtar, and M. Muhammad. 2016. “Fuzzy activity based life cycle costing for repairable equipment.” In Vol. 74 of Proc., MATEC Web of Conf. Les Ulis, France: EDP Sciences.
Murthy, D. N. P., A. Atrens, and J. A. Eccleston. 2002. “Strategic maintenance management.” J. Qual. Maint. Eng. 8 (4): 287–305. https://doi.org/10.1108/13552510210448504.
Nachlas, J. A. 2005. Reliability engineering: Probabilistic models and maintenance methods. Boca Raton, FL: CRC Press.
National Transportation Safety Board. 2003. Natural gas pipeline rupture and fire near Carlsbad, New Mexico, August 19, 2000. Washington, DC: National Transportation Safety Board.
Neagu, M., and D. L. Cursaru. 2017. “Technical and economic evaluations of the triethylene glycol regeneration processes in natural gas dehydration plants.” J. Nat. Gas Sci. Eng. 37 (Jan): 327–340. https://doi.org/10.1016/j.jngse.2016.11.052.
Nessim, M., W. Zhou, J. Zhou, and B. Rothwell. 2009. “Target reliability levels for design and assessment of onshore natural gas pipelines.” J. Pressure Vessel Technol. 131 (6): 61701. https://doi.org/10.1115/1.3110017.
Noortwijk, J. M. 2009. “A survey of the application of gamma processes in maintenance.” Reliab. Eng. Syst. Saf. 94 (1): 2–21. https://doi.org/10.1016/j.ress.2007.03.019.
Obanijesu, E. 2009. “Modeling the contribution to internal corrosion rate of natural gas pipeline.” Energy Sources, Part A 31 (4): 348–363. https://doi.org/10.1080/15567030701528408.
Onyebuchi, V. E., A. Kolios, D. P. Hanak, C. Biliyok, and V. Manovic. 2018. “A systematic review of key challenges of CO2 transport via pipelines.” Renewable Sustainable Energy Rev. 81 (Jan): 2563–2583. https://doi.org/10.1016/j.rser.2017.06.064.
Osland, A. C. 2013. “Using land-use planning tools to mitigate hazards: Hazardous liquid and natural gas transmission pipelines.” J. Plann. Educ. Res. 33 (2): 141–159. https://doi.org/10.1177/0739456X12472372.
Papadakis, G. 2000. “Assessment of requirements on safety management systems in EU regulations for the control of major hazard pipelines.” J. Hazard. Mater. 78 (1–3): 63–89. https://doi.org/10.1016/S0304-3894(00)00217-X.
Pievatolo, A., and F. Ruggeri. 2004. “Bayesian reliability analysis of complex repairable systems.” Appl. Stochastic Models Bus. Ind. 20 (3): 253–264. https://doi.org/10.1002/asmb.52210.1002/asmb.522.
Revie, R. W. 2015. “Oil and gas pipelines.” In Integrity and safety handbook. New York: Wiley.
Rigdon, S. E., and A. P. Basu. 2000. Statistical methods for the reliability of repairable systems. New York: Wiley.
Røstum, J. 2000. “Statistical modelling of pipe failures in water networks.” Ph.D. thesis, Dept. of Civil Engineering, Norwegian Univ. of Science and Technology.
Rouhanizadeh, B., and S. Kermanshachi. 2019. “Predictive model development to perform condition assessment on pipeline networks.” In Proc., Int. Conf. on Computing in Civil Engineering. Reston, VA: ASCE.
Sahraoui, Y., R. Khelif, and A. Chateauneuf. 2013. “Maintenance planning under imperfect inspections of corroded pipelines.” Int. J. Pressure Vessels Piping 104 (Apr): 76–82. https://doi.org/10.1016/j.ijpvp.2013.01.009.
Sanchez, A., M. Ojeda, and H. Gomez, C. Bermejo, V. Medina, O. Escorcia, J. Bris, A. Morelo, M Heriberto, and J. Medina. 2017. “Review and analysis of repair/rehabilitation methods for natural gas pipelines.” In Vol. 14 of Proc., ASME 2017 Int. Mechanical Engineering Congress and Exposition. New York: ASME.
Sheut, C., and L. J. Krajewski. 1994. “A decision model for corrective maintenance management.” IJPR 32 (6): 1365–1382. https://doi.org/10.1080/00207549408957005.
Shin, S., G. Lee, U. Ahmed, Y. Lee, J. Na, and C. Han. 2018. “Risk-based underground pipeline safety management considering corrosion effect.” J. Hazard. Mater. 342 (Jan): 279–289. https://doi.org/10.1016/j.jhazmat.2017.08.029.
Simonoff, J. S., C. E. Restrepo, and R. Zimmerman. 2010. “Risk management of cost consequences in natural gas transmission and distribution infrastructures.” J. Loss Prev. Process Ind. 23 (2): 269–279. https://doi.org/10.1016/j.jlp.2009.10.005.
Stern, D. 1993. “Energy and economic growth in the USA, a multivariate approach.” Energy. Econ. 15 (2): 137–150. https://doi.org/10.1016/0140-9883(93)90033-N.
Sukharev, M. G., K. O. Kosova, and R. V. Popov. 2018. “Mathematical and computer models for identification and optimal control of large-scale gas supply systems.” Energy 1 (Oct): 1–10. https://doi.org/10.1016/j.energy.2018.02.131.
Tee, K. F., and K. Pesinis. 2017. “Reliability prediction for corroding natural gas pipelines.” Tunneling Underground Space Technol. 65 (May): 91–105. https://doi.org/10.1016/j.tust.2017.02.009.
Thompson, N. G. 2004. Appendix E—Gas & liquid transmission pipelines. Dublin, OH: CC Technologies Laboratories.
Troster, V., M. Shahbaz, and G. S. Uddin. 2018. “Renewable energy, oil prices, and economic activity: A Granger-causality in quantiles analysis.” Energy Econ. 70 (Feb): 440–452. https://doi.org/10.1016/j.eneco.2018.01.029.
Tsitsifli, S., and V. Kanakoudis. 2010. “Predicting the behavior of a pipe network using the critical Z-score as its performance indicator.” Desalination 250 (1): 258–265. https://doi.org/10.1016/j.desal.2009.09.042.
Tsitsifli, S., V. Kanakoudis, and I. Bakouros. 2011. “Pipe networks risk assessment based on survival analysis.” Water Resour. Manage. 25 (14): 3729–3746. https://doi.org/10.1007/s11269-011-9881-3.
Tsitsifli, S., V. Kanakoudis, C. Kouziakis, G. Demetriou, and S. Lappos. 2017. “Reducing non-revenue water in urban water distribution networks using DSS tools.” Water Utility 16: 25–37.
Ugarelli, R., and V. Di Federico. 2010. “Optimal scheduling of replacement and rehabilitation in wastewater pipeline networks.” J. Water Resour. Plann. Manage. 136 (3): 348–356. https://doi.org/10.1061/(ASCE)WR.1943-5452.0000038.
US Energy Information Administration. 2013. “About U.S. natural gas pipelines: Transporting natural gas based on data through 2007/2008 with selected updates.” Accessed November 15, 2013. http://www.eia.gov/pub/oil_gas/natural_gas/analysis_publications/ngpipeline/interstate.html.
Wang, H. 2002. “A survey of maintenance policies of deteriorating systems.” Eur. J. Oper. Res. 139 (3): 469–489. https://doi.org/10.1016/S0377-2217(01)00197-7.
Wang, H., and H. Pham. 2006. Reliability and optimal maintenance. Heidelberg, Germany: Springer.
Xie, M., and Z. Tian. 2018. “Risk-based pipeline re-assessment optimization considering corrosion defects.” Sustainable Cities Soc. 38 (Apr): 746–757. https://doi.org/10.1016/j.scs.2018.01.021.
Zhang, S., and W. Zhou. 2014. “Cost-based optimal maintenance decisions for corroding natural gas pipelines based on stochastic degradation models.” Eng. Struct. 74 (Sep): 74–85. https://doi.org/10.1016/j.engstruct.2014.05.018.
Zhang, X., and J. Zeng. 2015. “Deterioration state space partitioning method for opportunistic maintenance modelling of identical multi-unit systems.” Int. J. Prod. Res. 53 (7): 2100–2118. https://doi.org/10.1080/00207543.2014.965354.
Zhang, Y., C.-W. Kim, K. F. Tee, and J. S. L. Lam. 2017. “Optimal sustainable life cycle maintenance strategies for port infrastructures.” J. Cleaner Prod. 142 (Jan): 1693–1709. https://doi.org/10.1016/j.jclepro.2016.11.120.

Information & Authors

Information

Published In

Go to Journal of Pipeline Systems Engineering and Practice
Journal of Pipeline Systems Engineering and Practice
Volume 11Issue 1February 2020

History

Received: Aug 17, 2018
Accepted: Apr 10, 2019
Published online: Sep 26, 2019
Published in print: Feb 1, 2020
Discussion open until: Feb 26, 2020

Permissions

Request permissions for this article.

Authors

Affiliations

Sharareh Kermanshachi, Ph.D., M.ASCE [email protected]
P.E.
Assistant Professor, Dept. of Civil Engineering, Univ. of Texas at Arlington, 438 Nedderman Hall, 416 Yates St., Arlington, TX 76019 (corresponding author). Email: [email protected]
Behzad Rouhanizadeh, S.M.ASCE [email protected]
Ph.D. Student, Dept. of Civil Engineering, Univ. of Texas at Arlington, 425 Nedderman Hall, 416 Yates St., Arlington, TX 76019. Email: [email protected]
Mustafa M. Cobanoglu [email protected]
Graduate Student, Zachry Dept. of Civil Engineering, Texas A&M Univ., 3136 TAMU College Station, TX 77843. Email: [email protected]
Ivan Damnjanovic, Ph.D., M.ASCE [email protected]
Associate Professor, Zachry Dept. of Civil Engineering, Texas A&M Univ., 3136 TAMU College Station, TX 77843. Email: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

Cited by

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share