Technical Papers
Jul 14, 2021

Enhancing Burnability Characteristics of Low-Temperature Burnt-Cement Clinker by Recycling Phosphogypsum Wastes

Publication: Journal of Materials in Civil Engineering
Volume 33, Issue 9

Abstract

In the present study, the effect of phosphogypsum, a byproduct from the phosphoric acid production industry, on the clinkerization process was researched in order to improve the burnability of clinkers at lower burning temperatures. Raw meal samples containing phosphogypsum at 0%, 1%, 3%, and 5% by weight were burned at 1,350°C, 1,400°C, 1,450°C, and 1,500°C. The introduction of phosphogypsum reduced the presence of unbounded (free) CaO relatively up to 43%. Thus, the mineralization effect of phosphogypsum promotes lower burning temperatures. The free CaO content of the 5% phosphogypsum containing clinker decreased to 0.94% at 1,400°C after 120  min of burning time. The free CaO content was found to be almost identical (0.75%) to that of industrial clinker burned in a rotary kiln at 1,500°C. Due to the low free CaO content (<1%) and the burnability index (73), the recycling of phosphogypsum wastes was found to be suitable for the production of eco-efficient clinkers. The reduced energy consumption and energy-related CO2 emissions in such modified clinkers can contribute to the economic and ecological goals of the cement industry.

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Data Availability Statement

All data, models, and code generated or used during the study appear in the published article.

Acknowledgments

The authors would like to thank BATIÇİM Batı Anadolu Cement Industry for allowing the execution of this experimental study in their R&D laboratories.

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Go to Journal of Materials in Civil Engineering
Journal of Materials in Civil Engineering
Volume 33Issue 9September 2021

History

Received: Mar 19, 2020
Accepted: Dec 3, 2020
Published online: Jul 14, 2021
Published in print: Sep 1, 2021
Discussion open until: Dec 14, 2021

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Production Engineer, Production Dept., BATIÇİM Batı Anadolu Cement Industry Inc., İzmir 35100, Turkey. ORCID: https://orcid.org/0000-0002-5398-319X. Email: [email protected]
K. Köseoğlu, Ph.D. [email protected]
Assistant Professor, Ege Vocational School, Dept. of Ceramic, Glaze and Faience, Ege Univ., İzmir 35100, Turkey. Email: [email protected]
Associate Professor, Engineering Faculty, Dept. of Civil Engineering, Bayburt Univ., Bayburt 69010, Turkey (corresponding author). ORCID: https://orcid.org/0000-0002-6978-0135. Email: [email protected]

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