Technical Papers
Nov 21, 2018

Experimental and Simulation Study of Film Crack on Zinc-Coated 2Cr13 Steel Cables

Publication: Journal of Materials in Civil Engineering
Volume 31, Issue 2

Abstract

An experimental and simulation study on mechanical properties and cracking behavior of zinc film on 2Cr13 steel is carried out. The three-point bend with the acoustic emission technique and uniaxial tension tests were innovatively conducted to study the film fracture toughness and the critical thickness of zinc film at different strains. Meanwhile, simulations were made to analyze the influence of different factors on the dimensionless energy release rate of a surface crack and the stress field around the crack tip with the extended finite-element method. Results indicate that the film will not crack until the film thickness reaches the critical thickness, which decreases with the increase of tensile strain. The elastic modulus ratio, the thickness ratio, and the crack spacing have great impacts on the crack energy release rate and substrate stresses around the crack tip. Also, if the substrate stiffness is greater than the film stiffness for a given film thickness, the substrate thickness and the crack spacing are greater when the crack propagation is in a steady state.

Get full access to this article

View all available purchase options and get full access to this article.

Acknowledgments

The first author would like to express his gratitude to all those who helped him do the experiments described previously and polish the language during the writing of this paper. Meanwhile, the remaining authors are particularly grateful to all anonymous reviewers and editors for the improvement of this paper.

References

Bao, Y. W., Y. C. Zhou, X. X. Bu, and Y. Qiu. 2007. “Evaluating elastic modulus and strength of hard coatings by relative method.” Mater. Sci. Eng. A 458 (1–2): 268–274. https://doi.org/10.1016/j.msea.2006.12.131.
Beuth, J. L. 1992. “Cracking of thin bonded films in residual tension.” Int. J. Solids Struct. 29 (13): 1657–1675. https://doi.org/10.1016/0020-7683(92)90015-L.
Beuth, J. L., and N. W. Klingbeil. 1996. “Cracking of thin films bonded to elastic-plastic substrates.” J. Mech. Phys. Solids 44 (9): 1411–1428. https://doi.org/10.1016/0022-5096(96)00042-7.
Chakravarthy, S. S., E. H. Jordan, and W. K. S. Chiu. 2005. “Thin film and substrate cracking under the influence of externally applied loads.” Eng. Fract. Mech. 72 (8): 1286–1298. https://doi.org/10.1016/j.engfracmech.2004.09.006.
Delannay, F., and P. Warren. 1991. “On crack interaction and crack density in strain-induced cracking of brittle films on ductile substrates.” Acta Metall. Mater. 39 (6): 1061–1072. https://doi.org/10.1016/0956-7151(91)90193-5.
Evans, A. G., M. D. Drory, and M. S. Hu. 1988. “The cracking and decohesion of thin films.” J. Mater. Res. 3 (5): 1043–1049. https://doi.org/10.1557/JMR.1988.1043.
Fan, X. L., W. X. Zhang, T. J. Wang, G. W. Liu, and J. H. Zhang. 2011. “Investigation on periodic cracking of elastic film/substrate system by the extended finite element method.” Appl. Surf. Sci. 257 (15): 6718–6724. https://doi.org/10.1016/j.apsusc.2011.02.111.
Guo, T., L. J. Qiao, X. L. Pang, and A. A. Volinsky. 2015. “Brittle film-induced cracking of ductile substrates.” Acta Mater. 99 (Oct): 273–280. https://doi.org/10.1016/j.actamat.2015.07.059.
He, W., M. D. Han, P. Goudeau, E. Le Bourhis, P. O. Renault, S. B. Wang, and L. A. Li. 2018. “Strain transfer through film-substrate interface and surface curvature evolution during a tensile test.” Appl. Surf. Sci. 434 (Mar): 771–780. https://doi.org/10.1016/j.apsusc.2017.09.164.
Her, S. C., and P. C. Chien. 2017. “Fracture analysis of MWCNT/epoxy nanocomposite film deposited on aluminum substrate.” Materials 10 (4): 408. https://doi.org/10.3390/ma10040408.
Huang, R., J. H. Prevost, Z. Y. Huang, and Z. Suo. 2003. “Channel-cracking of thin films with the extended finite element method.” Eng. Fract. Mech. 70 (18): 2513–2526. https://doi.org/10.1016/S0013-7944(03)00083-3.
Mao, W. G., D. J. Wu, W. B. Yao, M. Zhou, and C. Lu. 2011. “Multiscale monitoring of interface failure of brittle coating/ductile substrate systems: A non-destructive evaluation method combined digital image correlation with acoustic emission.” J. Appl. Phys. 110 (8): 084903. https://doi.org/10.1063/1.3651378.
Mayrbaurl, R. M., and S. Camo. 2001. “Cracking and fracture of suspension bridge wire.” J. Bridge Eng. 6 (6): 645–650. https://doi.org/10.1061/(ASCE)1084-0702(2001)6:6(645).
Moës, N., J. Dolbow, and T. Belytschko. 2015. “A finite element method for crack growth without remeshing.” Int. J. Numer. Methods Eng. 46 (1): 131–150. https://doi.org/10.1002/(SICI)1097-0207(19990910)46:1%3C131::AID-NME726%3E3.0.CO;2-J.
Shenoy, V. B., A. F. Schwartzman, and L. B. Freund. 2001. “Crack patterns in brittle thin films.” Int. J. Fract. 109 (1): 29–45. https://doi.org/10.1023/A:1010973729754.
Thouless, M. D., Z. Li, N. J. Douville, and S. Takayama. 2011. “Periodic cracking of films supported on compliant substrates.” J. Mech. Phys. Solids 59 (9): 1927–1937. https://doi.org/10.1016/j.jmps.2011.04.009.
Thouless, M. D., E. Olsson, and A. Gupta. 1992. “Cracking of brittle films on elastic substrates.” Acta Metall. Mater. 40 (6): 1287–1292. https://doi.org/10.1016/0956-7151(92)90429-I.
Wang, C. L., H. Sun, M. W. Li, and J. Yang. 2016. “Relation between film crack spacing and thickness for a zinc paint film bonded to 2Cr13 stainless steel substrate.” [In Chinese.] J. China Three Gorges Univ. 38 (4): 51–54. https://doi.org/10.13393/j.cnki.issn.1672-948X.2016.04.011.
Xia, Z. C., and J. W. Hutchinson. 2000. “Crack patterns in thin films.” J. Mech. Phys. Solids 48 (6–7): 1107–1131. https://doi.org/10.1016/S0022-5096(99)00081-2.
Yang, L., Y. C. Zhou, W. G. Mao, and C. Lu. 2008. “Real-time acoustic emission testing based on wavelet transform for the failure process of thermal barrier coatings.” Appl. Phys. Lett. 93 (23): 231906. https://doi.org/10.1063/1.3043458.
Zhang, H., J. Yang, J. L. Hu, X. Li, M. W. Li, and C. L. Wang. 2018. “An experimental and simulation study of interface crack on zinc coating/304 stainless steel.” Constr. Build. Mater. 161 (Feb): 112–123. https://doi.org/10.1016/j.conbuildmat.2017.11.022.
Zhang, S., and X. M. Zhang. 2012. “Toughness evaluation of hard coatings and thin films.” Thin Solid Films 520 (7): 2375–2389. https://doi.org/10.1016/j.tsf.2011.09.036.

Information & Authors

Information

Published In

Go to Journal of Materials in Civil Engineering
Journal of Materials in Civil Engineering
Volume 31Issue 2February 2019

History

Received: Apr 6, 2018
Accepted: Aug 2, 2018
Published online: Nov 21, 2018
Published in print: Feb 1, 2019
Discussion open until: Apr 21, 2019

Permissions

Request permissions for this article.

Authors

Affiliations

Professor, College of Civil and Transportation Engineering, Hohai Univ., Nanjing, Jiangsu 210098, China (corresponding author). Email: [email protected]
Graduate Student, College of Civil and Transportation Engineering, Hohai Univ., Nanjing, Jiangsu 210098, China. Email: [email protected]
Graduate Student, College of Civil and Transportation Engineering, Hohai Univ., Nanjing, Jiangsu 210098, China. Email: [email protected]
Graduate Student, College of Civil and Transportation Engineering, Hohai Univ., Nanjing, Jiangsu 210098, China. Email: [email protected]
Graduate Student, College of Civil and Transportation Engineering, Hohai Univ., Nanjing, Jiangsu 210098, China. Email: [email protected]
Maxwell Addae [email protected]
Graduate Student, College of Civil and Transportation Engineering, Hohai Univ., Nanjing, Jiangsu 210098, China. Email: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share