Technical Papers
Jun 29, 2018

Microstructure of Carbonation-Activated Steel Slag Binder

Publication: Journal of Materials in Civil Engineering
Volume 30, Issue 9

Abstract

A steel slag material demonstrated rapid hardening and a considerable gain in compressive strength upon reacting with carbon dioxide. Two-hour carbonated paste compacts achieved an average compressive strength of 80 MPa, warranting the slag’s consideration as a cement-like binder for building applications. The microstructure of this CO2-activated binder system was examined. The reaction was found to engage the di-calcium-silicate component of the slag to generate a hardened matrix consisting of CaCO3 and a low-lime calcium-silicate-hydrate (C─ S─ H) phase. The latter differed in composition and structure from C─ S─ H variants generated from normal portland cement hydration. Raman spectroscopy confirmed bands (330, 510–550, 600–630, and 1,005  cm1) consistent with C─ S─ H species having low-lime compositions. High-resolution transmission electron microscope (TEM) resolved lamellar features for C─ S─ H with short basal spacings (averaging 0.73 nm), correlatively indicating superior interlayer cohesion. Moreover, abundant nano-CaCO3 crystals were found interlocked within the C─ S─ H phase, forming a dense nanoscale composite matrix. Such a proposed binder system is completely by-product-sourced, thus presenting the potential of eliminating or significantly reducing the carbon footprint of building products.

Get full access to this article

View all available purchase options and get full access to this article.

Acknowledgments

The financial support by Natural Sciences and Engineering Research Council (NSERC) of Canada is gratefully acknowledged. The authors would also like to acknowledge Dr. Elitsa Hrischeva, Activation Laboratories Ltd., Ancaster, Ontario, for her assistance in performing the QXRD-Rietveld analysis.

References

Ashraf, W., and J. Olek. 2016. “Carbonation behavior of Hydraulic and non-hydraulic calcium silicates: Potential of utilizing low-lime calcium silicates in cement-based materials.” J. Mater. Sci. 51 (13): 6173–6191. https://doi.org/10.1007/s10853-016-9909-4.
ASTM. 2017. Standard Test Methods for Fineness of Hydraulic Cement by Air Permeability Apparatus. ASTM C204. West Conshohocken, PA: ASTM.
Bertos, M. F., S. J. R. Simons, C. D. Hills, and P. J. Carey. 2004. “A review of accelerated carbonation technology in the treatment of cement-based materials and sequestration of CO2.” J. Hazard. Mater. 112 (3): 193–205. https://doi.org/10.1016/j.jhazmat.2004.04.019.
Black, L., C. Breen, J. Yarwood, C. S. Deng, J. Phipps, and G. Maitland. 2006. “Hydration of tricalcium aluminate (C3A) in the presence and absence of gypsum: Studied by Raman spectroscopy and X-ray diffraction.” J. Mater. Chem. 16 (13): 1263–1272. https://doi.org/10.1039/b509904h.
Black, L., C. Breen, J. Yarwood, K. Garbev, P. Stemmermann, and B. Gasharova. 2007. “Structural features of C─ S─ H (I) and its carbonation in air: A Raman spectroscopic study. II: Carbonated phases.” J. Am. Ceram. Soc. 90 (3): 908–917. https://doi.org/10.1111/j.1551-2916.2006.01429.x.
Bukowski, J. M., and R. L. Berger. 1979. “Reactivity and strength development of CO2 activated non-hydraulic calcium silicates.” Cem. Concr. Res. 9 (1): 57–68. https://doi.org/10.1016/0008-8846(79)90095-4.
Chappuis, J. 1999. “A new model for a better understanding of the cohesion of hardened hydraulic materials.” Colloids Surf. A 156 (1–3): 223–241. https://doi.org/10.1016/S0927-7757(99)00075-8.
Chatterji, S. 1995. “Concrete durability and CaO/SiO2 mole ratio of CSH.” Cem. Concr. Res. 25 (5): 929–932. https://doi.org/10.1016/0008-8846(95)00085-Q.
Cong, X., R. J. Kirkpatrick, J. L. Yarger, and P. F. McMillan. 1998. “The structure of calcium silicate hydrate: NMR and Raman spectroscopic results.” In Nuclear magnetic resonance spectroscopy of cement-based materials, 143–158. Berlin: Springer.
Consolati, G., and F. Quasso. 2003. “Evolution of porosity in a portland cement paste studied through positron annihilation lifetime spectroscopy.” Radiat. Phys. Chem. 68 (3–4): 519–521. https://doi.org/10.1016/S0969-806X(03)00221-4.
Dharmawardhana, C. C., A. Misra, S. Aryal, P. Rulis, and W. Y. Ching. 2013. “Role of interatomic bonding in the mechanical anisotropy and interlayer cohesion of CSH crystals.” Cem. Concr. Res. 52: 123–130. https://doi.org/10.1016/j.cemconres.2013.05.009.
Dolado, J. S., M. Griebel, J. Hamaekers, and F. Heber. 2011. “The nano-branched structure of cementitious calcium-silicate-hydrate gel.” J. Mater. Chem. 21 (12): 4445–4449. https://doi.org/10.1039/c0jm04185h.
Gabrielli, C., R. Jaouhari, S. Joiret, and G. Maurin. 2000. “In situ Raman spectroscopy applied to electrochemical scaling. Determination of the structure of vaterite.” J. Raman Spectrosc. 31 (6): 497–501. https://doi.org/10.1002/1097-4555(200006)31:6%3C497::AID-JRS563%3E3.0.CO;2-9.
Gal, J. Y., Y. Fovet, and N. Gache. 2002. “Mechanism of scale formation and carbon dioxide partial pressure influence. II: Application in the study of mineral waters of reference.” Water Res. 36 (3): 764–773. https://doi.org/10.1016/S0043-1354(01)00271-8.
Garg, N. 2012. “Raman spectroscopy for characterizing and determining the pozzolanic reactivity of fly ashes.” Ph.D. dissertation, Dept. of Civil, Construction, and Environmental Engineering, Iowa State Univ. https://lib.dr.iastate.edu/etd/12582.
Ghouleh, Z., R. I. L. Guthrie, and Y. Shao. 2017. “Production of carbonate aggregates using steel slag and carbon dioxide for carbon-negative concrete.” J. CO2 Util. 18: 125–138. https://doi.org/10.1016/j.jcou.2017.01.009.
Goodbrake, C. J., J. F. Young, and R. L. Berger. 1979. “Reaction of hydraulic calcium silicates with carbon dioxide and water.” J. Am. Ceram. Soc. 62 (9–10): 488–491. https://doi.org/10.1111/j.1151-2916.1979.tb19112.x.
Gosh, S. N., and S. K. Handoo. 1980. “Infrared and Raman spectral studies in cement and concrete (Review).” Cem. Concr. Res. 10 (6): 771–782. https://doi.org/10.1016/0008-8846(80)90005-8.
Goto, S., K. Suenaga, T. Kado, and M. Fukuhara. 1995. “Calcium silicate carbonation products.” J. Am. Ceram. Soc. 78 (11): 2867–2872. https://doi.org/10.1111/j.1151-2916.1995.tb09057.x.
Ha, J., S. Chae, K. W. Chou, T. Tyliszczak, and P. J. M. Monteiro. 2010. “Scanning transmission X-ray microscopic study of carbonated calcium silicate hydrate.” Transp. Res. Rec. 2142: 83–88. https://doi.org/10.3141/2142-12.
Hansen, T. C. 1986. “Physical structure of hardened cement paste: A classical approach.” Mater. Struct. 19 (6): 423–436. https://doi.org/10.1007/BF02472146.
Huijgen, W., R. Comans, and G. Witkamp. 2005. “Mineral CO2 sequestration by steel slag carbonation.” Environ. Sci. Technol. 39 (24): 9676–9682. https://doi.org/10.1021/es050795f.
Ishida, T., and C. H. Li. 2008. “Modeling of carbonation based on thermo-hygro physics with strong coupling of mass transport and equilibrium in micro-pore structure of concrete.” J. Adv. Concr. Technol. 6 (2): 303–316. https://doi.org/10.3151/jact.6.303.
Isoo, T., T. Takahashi, N. Okamoto, and M. Fukuhara. 2000. “Development of large steelmaking slag blocks using a new carbonation process.” Adv. Cem. Res. 12 (3): 97–101. https://doi.org/10.1680/adcr.2000.12.3.97.
Jennings, H. M. 2008. “Refinements to colloid model of C─ S─ H in cement: CM-II.” Cem. Concr. Res. 38 (3): 275–289. https://doi.org/10.1016/j.cemconres.2007.10.006.
Johnson, D. C., C. MacLeod, P. Carey, and C. Hills. 2003. “Solidification of stainless steel slag by accelerated carbonation.” Environ. Technol. 24 (6): 671–678. https://doi.org/10.1080/09593330309385602.
Kirkpatrick, R. J., J. L. Yarger, P. F. McMillan, P. Yo, and X. Cong. 1997. “Raman spectroscopy of C─ S─ H, tobermorite, and jennite.” Adv. Cem. Based Mater. 5 (3–4): 93–99. https://doi.org/10.1016/S1065-7355(97)00001-1.
Leng, B., F. Jiang, K. Lu, W. Ming, and Z. Shao. 2010. “Growth of calcium carbonate mediated by slowly released alginate.” Cryst. Eng. Comm. 12 (3): 730–736. https://doi.org/10.1039/B909413J.
Mahoutian, M., Y. Shao, A. Mucci, and B. Fournier. 2015. “Carbonation and hydration behavior of EAF and BOF steel slag binders.” Mater. Struct. 48 (9): 3075–3085. https://doi.org/10.1617/s11527-014-0380-x.
Martinez-Ramirez, S., M. Frias, and C. Domingo. 2006. “Micro-Raman spectroscopy in white portland cement hydration: Long-term study at room temperature.” J. Raman Spectrosc. 37 (5): 555–561. https://doi.org/10.1002/jrs.1428.
Monkman, S., and Y. Shao. 2006. “Assessing the carbonation behavior of cementitious materials.” J. Mater. Civ. Eng. 18 (6): 768–776. https://doi.org/10.1061/(ASCE)0899-1561(2006)18:6(768).
Odler, I. 2000. Special inorganic cements: Modern concrete technology series 8. London: Taylor & Francis Group.
Pellenq, R. J. M., A. Kishima, R. Shahsavarim, K. J. Van Vliet, M. J. Buehler, S. Yip, and F. J. Ulm. 2009. “A realistic molecular model of cement hydrates.” Proc. Natl. Acad. Sci. U.S.A. 106 (38): 16102–16107. https://doi.org/10.1073/pnas.0902180106.
Pellenq, R. J. M., N. Lequeux, and H. Van Damme. 2008. “Engineering the bonding scheme in C─ S─ H: The iono-covalent framework.” Cem. Concr. Res. 38 (2): 159–174. https://doi.org/10.1016/j.cemconres.2007.09.026.
Potgieter-Vermaak, S. S., J. H. Potgieter, M. Belleil, F. DeWeerdt, and R. Van Grieken. 2006a. “The application of Raman spectrometry to the investigation of cement. II: A micro-Raman study of OPC, Slag and Fly Ash.” Cem. Concr. Res. 36 (4): 663–670. https://doi.org/10.1016/j.cemconres.2005.09.010.
Potgieter-Vermaak, S. S., J. H. Potgieter, and R. Van Grieken. 2006b. “The application of Raman spectrometry to investigate and characterize cement. I: A review.” Cem. Concr. Res. 36 (4): 656–662. https://doi.org/10.1016/j.cemconres.2005.09.008.
Raupp-Pereira, F., R. J. Ball, J. Rocha, J. A. Labrincha, and G. C. Allen. 2008. “New waste based belite and lime formulations.” Cem. Concr. Res. 38 (4): 511–521. https://doi.org/10.1016/j.cemconres.2007.11.008.
Richardson, I. G. 1999. “The nature of C─ S─ H in hardened cements.” Cem. Concr. Res. 29 (8): 1131–1147. https://doi.org/10.1016/S0008-8846(99)00168-4.
Richardson, I. G., and G. W. Groves. 1997. “The structure of the calcium silicate hydrate phases present in hardened pastes of white portland cement/blast-furnace slag blends.” J. Mater. Sci. 32 (18): 4793–4802. https://doi.org/10.1023/A:1018639232570.
Said, A., H. P. Mattila, M. Järvinen, and R. Zevenhoven. 2014. “Production of precipitated calcium carbonate (PCC) from steelmaking slag for fixation of CO2.” Appl. Energy 112: 765–771. https://doi.org/10.1016/j.apenergy.2012.12.042.
Shao, Y., A. El-Baghdadi, Z. He, A. Mucci, and B. Forney. 2015. “Carbon dioxide activated steel slag for slag-bonded wallboard application.” J. Mater. Civ. Eng. 27 (3): 04014119. https://doi.org/10.1061/(ASCE)MT.1943-5533.0001055.
Skibsted, J., and C. Hall. 2008. “Characterization of cement minerals, cements and their reaction products at the atomic and nano scale.” Cem. Concr. Res. 38 (2): 205–225. https://doi.org/10.1016/j.cemconres.2007.09.010.
Thomas, J. J., J. J. Chen, H. M. Jennings, and D. A. Neumann. 2003. “Ca-OH Bonding in the C─ S─ H gel phase of tricalcium silicate and white portland cement pastes measured by inelastic neutron scattering.” Chem. Mater. 15 (20): 3813–3817. https://doi.org/10.1021/cm034227f.
Tlili, M. M., M. Ben Amor, C. Gabrielli, S. Joiret, G. Maurin, and P. Rousseau. 2001. “Characterization of CaCO3 hydrates by micro-Raman spectroscopy.” J. Raman Spectrosc. 33 (1): 10–16. https://doi.org/10.1002/jrs.806.
Wehrmeister, U., D. E. Jacob, A. L. Soldati, N. Loges, T. Hager, and W. Hofmeister. 2011. “Amorphous, nanocrystalline and crystalline calcium carbonates in biological materials.” J. Raman Spectrosc. 42 (5): 926–935. https://doi.org/10.1002/jrs.2835.
Young, J. F., R. L. Berger, and J. Breese. 1974. “Accelerated curing of compacted calcium silicate mortars on exposure to CO2.” J. Am. Ceram. Soc. 57 (9): 394–397. https://doi.org/10.1111/j.1151-2916.1974.tb11420.x.
Zevenhoven, R., S. Eloneva, and S. Teir. 2006. “Chemical fixation of CO2 in carbonates: Routes to valuable products and long-term storage.” Catal. Today 115 (1–4): 73–79. https://doi.org/10.1016/j.cattod.2006.02.020.
Zhang, D., Z. Ghouleh, and Y. Shao. 2017. “Review on carbonation curing of cement-based materials.” J. CO2 Util. 21: 119–131. https://doi.org/10.1016/j.jcou.2017.07.003.

Information & Authors

Information

Published In

Go to Journal of Materials in Civil Engineering
Journal of Materials in Civil Engineering
Volume 30Issue 9September 2018

History

Received: Jul 27, 2017
Accepted: Mar 14, 2018
Published online: Jun 29, 2018
Published in print: Sep 1, 2018
Discussion open until: Nov 29, 2018

Permissions

Request permissions for this article.

Authors

Affiliations

Zaid Ghouleh, Ph.D.
Research Associate, Dept. of Civil Engineering, McGill Univ., 817 Sherbrooke St. West, Montreal, QC, Canada H3A 2K6.
Mert Celikin, Ph.D.
Research Associate, Dept. of Materials Engineering, McGill Univ., 3610 University St., Montreal, QC, Canada H3A 0C5.
Roderick I. L. Guthrie
Professor, Dept. of Materials Engineering, McGill Univ., 3610 University St., Montreal, QC, Canada H3A 0C5.
Professor, Dept. of Civil Engineering, McGill Univ., 817 Sherbrooke St. West, Montreal, QC, Canada H3A 2K6 (corresponding author). Email: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

Cited by

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share