Technical Papers
May 18, 2018

Reuse of Waste Ferrochrome Slag in the Production of Mortar with Improved Thermal and Mechanical Performance

Publication: Journal of Materials in Civil Engineering
Volume 30, Issue 8

Abstract

This study focuses on the reuse of waste ferrochrome (FeCr) slag as a partial replacement for sand in the production of cement mortar with improved thermal and mechanical properties. Sand was replaced by FeCr slag in different percentages ranging from 0 up to 20% (by weight). The flowability test was performed to evaluate the mortar’s behavior in a fresh state. Tests for the compressive strength, flexural strength, drying shrinkage, thermal conductivity, and specific heat of the blended mortars have been conducted according to ASTM standards at 3, 7, and 28 days of curing. X-ray diffraction (XRD) was utilized to examine the phase composition. The scanning electron microscope (SEM) was used for inspecting the microstructure changes of the hardened samples. The results revealed considerable improvements in the compressive and flexural strengths; improvement ratios of about 33 and 39% were attained respectively at 20% FeCr slag replacement after 28 days of curing. The drying shrinkage generally decreased with increasing replacement of sand by FeCr slag. FeCr slag acts to increase both the thermal conductivity and specific heat effectively. FeCr slag caused remarkable modifications in the microstructure of the blended mortars.

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Acknowledgments

The authors would like to express their gratitude to Petroleum Development Oman (PDO) and Sultan Qaboos University for providing financial support to the project under Contract No. CR/ENG/CIVL/14/09. Our thanks are extended to Al-Tamman Indsil Company for providing the ferrochrome slag used in the study.

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Go to Journal of Materials in Civil Engineering
Journal of Materials in Civil Engineering
Volume 30Issue 8August 2018

History

Received: Mar 16, 2017
Accepted: Jan 19, 2018
Published online: May 18, 2018
Published in print: Aug 1, 2018
Discussion open until: Oct 18, 2018

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Authors

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K. Al-Jabri [email protected]
Professor, Dept. of Civil and Architectural Engineering, College of Engineering, Sultan Qaboos Univ., P.O. Box 33, Al-Khoud 123, Oman (corresponding author). Email: [email protected]; [email protected]
H. Shoukry
Researcher, Housing and Building National Research Center, 87 El-Tahrir St., Dokki, P.O. Box 1770, Cairo, Egypt.
Ibrahim S. Khalil
Associate Researcher, Housing and Building National Research Center, 87 El-Tahrir St., Dokki, P.O. Box 1770, Cairo, Egypt.
Sobhi Nasir
Director and Professor, Earth Science Research Centre, Sultan Qaboos Univ., Al-Khoud 123, Oman.
Hossam F. Hassan
Associate Professor, Dept. of Civil and Architectural Engineering, College of Engineering, Sultan Qaboos Univ., P.O. Box 33, Al-Khoud 123, Oman.

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