Technical Notes
Nov 30, 2020

Experimental Investigation of Cuttability Improvement for Hard Rock Fragmentation Using Conical Cutter

Publication: International Journal of Geomechanics
Volume 21, Issue 2

Abstract

Stress conditions and preflaws are prominent conditions influencing the cuttability of deep hard rock. This study aims to investigate the cuttability of intact, prefractured, and drilled rocks under biaxial confining stress, uniaxial confining stress, and stress-free conditions using a conical cutter in rock fragmentation tests on true triaxial loading apparatus. Peak cutter force and penetration depth at rock initial fracture and final failure of the rock specimen were used to reflect rock cuttability. The results show that the rock cuttability increases with stress in one direction decreasing under biaxial confining stresses, and presents a decreasing trend followed by an initial increase as uniaxial confining stress increases. The prefractures and boreholes in rock can further improve the rock cuttability, compared with intact rock. A series of cuttability improvement measures were proposed to provide a suitable condition for the application of nonexplosive mechanized mining in hard rock. Finally, comparative field tests were performed on a single-face entryway and a peninsula-shaped pillar, in which the mean value of cutting efficiency increased from 32.6 to 107.7 t/h, and the dust production and cutter wearout failure reduced significantly.

Get full access to this article

View all available purchase options and get full access to this article.

Acknowledgments

The work described in this paper was supported by the National Natural Science Foundation of China (No. 51904333), for which the authors are very thankful.

References

Bakar, M. Z. A., and L. S. Gertsch. 2013. “Evaluation of saturation effects on drag pick cutting of a brittle sandstone from full scale linear cutting tests.” Tunnelling Underground Space Technol. 34: 124–134. https://doi.org/10.1016/j.tust.2012.11.009.
Balci, C., and N. Bilgin. 2007. “Correlative study of linear small and full-scale rock cutting tests to select mechanized excavation machines.” Int. J. Rock Mech. Min. Sci. 44 (3): 468–476. https://doi.org/10.1016/j.ijrmms.2006.09.001.
Bilgin, N., H. Copur, and C. Balci. 2013. Mechanical excavation in mining and civil industries. Boca Raton, FL: CRC Press.
Bilgin, N., M. A. Demircin, H. Copur, C. Balci, H. Tuncdemir, and N. Akcin. 2006. “Dominant rock properties affecting the performance of conical picks and the comparison of some experimental and theoretical results.” Int. J. Rock Mech. Min. Sci. 43 (1): 139–156. https://doi.org/10.1016/j.ijrmms.2005.04.009.
Cai, X., Z. Zhou, and X. Du. 2020. “Water-induced variations in dynamic behavior and failure characteristics of sandstone subjected to simulated geo-stress.” Int. J. Rock Mech. Min. Sci. 130: 104339. https://doi.org/10.1016/j.ijrmms.2020.104339.
Copur, H., N. Bilgin, C. Balci, D. Tumac, and E. Avunduk. 2017. “Effects of different cutting patterns and experimental conditions on the performance of a conical drag tool.” Rock Mech. Rock Eng. 50 (6): 1585–1609. https://doi.org/10.1007/s00603-017-1172-8.
Dewangan, S., S. Chattopadhyaya, and S. Hloch. 2015. “Wear assessment of conical pick used in coal cutting operation.” Rock Mech. Rock Eng. 48 (5): 2129–2139. https://doi.org/10.1007/s00603-014-0680-z.
Du, K., X. Li, M. Tao, and S. Wang. 2020a. “Experimental study on acoustic emission (AE) characteristics and crack classification during rock fracture in several basic lab tests.” Int. J. Rock Mech. Min. Sci. 133: 104411. https://doi.org/10.1016/j.ijrmms.2020.104411.
Du, K., C. Yang, R. Su, M. Tao, and S. Wang. 2020b. “Failure properties of cubic granite, marble, and sandstone specimens under true triaxial stress.” Int. J. Rock Mech. Min. Sci. 130: 104309. https://doi.org/10.1016/j.ijrmms.2020.104309.
Ergin, H., and O. Acaroglu. 2007. “The effect of machine design parameters on the stability of a roadheader.” Tunnelling Underground Space Technol. 22 (1): 80–89. https://doi.org/10.1016/j.tust.2006.04.003.
Innaurato, N., C. Oggeri, P. P. Oreste, and R. Vinai. 2007. “Experimental and numerical studies on rock breaking with TBM tools under high stress confinement.” Rock Mech. Rock Eng. 40 (5): 429–451. https://doi.org/10.1007/s00603-006-0109-4.
Li, X., F. Gong, M. Tao, L. Dong, K. Du, C. Ma, Z. Zhou, and T. Yin. 2017. “Failure mechanism and coupled static-dynamic loading theory in deep hard rock mining: A review.” J. Rock Mech. Geotech. Eng. 9 (4): 767–782. https://doi.org/10.1016/j.jrmge.2017.04.004.
Li, X., S. Wang, and S. Wang. 2018. “Experimental investigation of the influence of confining stress on hard rock fragmentation using a conical pick.” Rock Mech. Rock Eng. 51 (1): 255–277. https://doi.org/10.1007/s00603-017-1309-9.
Liang, W., G. Zhao, X. Wang, J. Zhao, and C. Ma. 2019. “Assessing the rockburst risk for deep shafts via distance-based multi-criteria decision making approaches with hesitant fuzzy information.” Eng. Geol. 260: 105211. https://doi.org/10.1016/j.enggeo.2019.105211.
Liu, B., L. Chen, S. Li, J. Song, X. Xu, M. Li, and L. Nie. 2017. “Three-dimensional seismic ahead-prospecting method and application in TBM tunneling.” J. Geotech. Geoenviron. Eng. 143 (12): 04017090. https://doi.org/10.1061/(ASCE)GT.1943-5606.0001785.
Ocak, I., and N. Bilgin. 2010. “Comparative studies on the performance of a roadheader, impact hammer and drilling and blasting method in the excavation of metro station tunnels in istanbul.” Tunnelling Underground Space Technol. 25 (2): 181–187. https://doi.org/10.1016/j.tust.2009.11.002.
Tao, M., Z. Li, W. Cao, X. Li, and C. Wu. 2019. “Stress redistribution of dynamic loading incident with arbitrary waveform through a circular cavity.” Int. J. Numer. Anal. Methods Geomech. 43 (6): 1279–1299. https://doi.org/10.1002/nag.2897.
Wang, S., L. Huang, and X. Li. 2020. “Analysis of rockburst triggered by hard rock fragmentation using a conical pick under high uniaxial stress.” Tunnelling Underground Space Technol. 96: 103195. https://doi.org/10.1016/j.tust.2019.103195.
Wang, S., X. Li, K. Du, and S. Wang. 2018a. “Experimental investigation of hard rock fragmentation using a conical pick on true triaxial test apparatus.” Tunnelling Underground Space Technol. 79: 210–223. https://doi.org/10.1016/j.tust.2018.05.006.
Wang, S., X. Li, K. Du, S. Wang, and M. Tao. 2018b. “Experimental study of the triaxial strength properties of hollow cylindrical granite specimens under coupled external and internal confining stresses.” Rock Mech. Rock Eng. 51 (7): 2015–2031. https://doi.org/10.1007/s00603-018-1452-y.
Wang, S., X. Li, and S. Wang. 2018c. “Three-dimensional mineral grade distribution modelling and longwall mining of an underground bauxite seam.” Int. J. Rock Mech. Min. Sci. 103: 123–136. https://doi.org/10.1016/j.ijrmms.2018.01.035.
Wang, S., X. Li, J. Yao, F. Gong, X. Li, K. Du, M. Tao, L. Huang, and S. Du. 2019a. “Experimental investigation of rock breakage by a conical pick and its application to non-explosive mechanized mining in deep hard rock.” Int. J. Rock Mech. Min. Sci. 122: 104063. https://doi.org/10.1016/j.ijrmms.2019.104063.
Wang, S., L. Sun, L. Huang, X. Li, Y. Shi, J. Yao, and S. Du. 2019b. “Non-explosive mining and waste utilization for achieving green mining in underground hard rock mine in China.” Transactions of Nonferrous Metals Society of China 29 (9): 1914–1928. https://doi.org/10.1016/S1003-6326(19)65099-5.
Yasar, S., and A. O. Yilmaz. 2017. “A novel mobile testing equipment for rock cuttability: Assessment: Vertical rock cutting rig (VRCR).” Rock Mech. Rock Eng. 50 (4): 857–869. https://doi.org/10.1007/s00603-016-1149-z.
Zhang, Z. X., S. F. Wang, X. Huang, and C. Y. Kwok. 2017. “TBM–block interaction during TBM tunneling in rock masses: Block classification and identification.” Int. J. Geomech. 17 (5): E4016001. https://doi.org/10.1061/(ASCE)GM.1943-5622.0000640.

Information & Authors

Information

Published In

Go to International Journal of Geomechanics
International Journal of Geomechanics
Volume 21Issue 2February 2021

History

Received: Feb 8, 2019
Accepted: Aug 23, 2020
Published online: Nov 30, 2020
Published in print: Feb 1, 2021
Discussion open until: Apr 30, 2021

Permissions

Request permissions for this article.

Authors

Affiliations

School of Resources and Safety Engineering, Central South Univ., Changsha 410083, P.R. China. ORCID: https://orcid.org/0000-0001-9870-6463. Email: [email protected]; [email protected]
Licheng Sun, M.S.
School of Resources and Safety Engineering, Central South Univ., Changsha 410083, P.R. China.
Xibing Li, Ph.D.
School of Resources and Safety Engineering, Central South Univ., Changsha 410083, P.R. China.
Shanyong Wang, Ph.D., M.ASCE
Discipline of Civil, Surveying & Environmental Engineering, School of Engineering, Univ. of Newcastle, Callaghan, NSW 2308, Australia.
Kun Du, Ph.D.
School of Resources and Safety Engineering, Central South Univ., Changsha 410083, P.R. China.
Xiang Li, Ph.D. [email protected]
School of Civil Engineering, Sun Yat-sen Univ., Zhuhai 519082, P.R. China; School of Resources and Safety Engineering, Central South Univ., Changsha 410083, P.R. China (corresponding author). Email: [email protected]
Fan Feng, Ph.D.
College of Mining and Safety Engineering, Shandong Univ. of Science and Technology, Qingdao 266590, P.R. China.

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

Cited by

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share