Technical Papers
May 12, 2022

Heat Dissipation Improvement of Lithium Battery Pack with Liquid Cooling System Based on Response-Surface Optimization

Publication: Journal of Energy Engineering
Volume 148, Issue 4

Abstract

The battery temperature rise rate is significantly increased when a lithium battery pack is discharged at a high discharge rate or charged under high-temperature conditions. An excessively high temperature will have a great impact on battery safety. In this paper, a liquid cooling system for the battery module using a cooling plate as heat dissipation component is designed. The heat dissipation performance of the liquid cooling system was optimized by using response-surface methodology. First, the three-dimensional model of the battery module with liquid cooling system was established. Second, the influence factors of the liquid cooling effect of the battery module were analyzed. Then, the optimal conditions level and corresponding response values of the factors within the global range test were obtained by response-surface optimization design. The interaction among the different factors was analyzed, and thus the combination of the factors with optimal liquid cooling heat dissipation performance was achieved. Finally, the response value predicted by the optimal combination of influencing factors in response-surface optimization analysis was obtained. The results were compared with the results calculated by software simulation under the same conditions to verify the accuracy of optimization effect of response-surface model. The results were also compared with the maximum temperature and temperature difference results of battery pack obtained from the original model so as to evaluate the optimization effect of the response-surface method. The results showed that the feasibility and liability of response-surface optimization model can be verified. The response-surface optimization method can appropriately control the parameters that effectively reduce the heat generation of batteries, which is significant for the research of battery thermal management.

Get full access to this article

View all available purchase options and get full access to this article.

Data Availability Statement

All data, models, and code generated or used during the study appear in the published article.

Acknowledgments

This work was funded by the National Key R&D Program of China (Grant No. 2018YFB0104400), the National Natural Science Foundation of China (Grant No. 51977100, and the Natural Science Foundation of Jiangsu Province (Grant No. BK20171300).

References

Akbarzadeh, M., T. Kalogiannis, J. Jaguemont, L. Jin, H. Behi, D. Karimi, H. Beheshti, J. V. Mierlo, and M. Berecibar. 2021. “A comparative study between air cooling and liquid cooling thermal management systems for a high-energy lithium-ion battery module.” Appl. Therm. Eng. 198 (5): 117503. https://doi.org/10.1016/j.applthermaleng.2021.117503.
Bernardi, D., E. Pawlikowski, and J. Newman. 1985. “A general energy balance for battery systems.” J. Electrochem. Soc. 132 (1): 5–12. https://doi.org/10.1149/1.2113792.
Chaithanya, A., C. S. Dattu, J. Jeevan, P. Satyam, F. Michael, and F. Roydon. 2021. “Coupled electrochemical-thermal simulations and validation of minichannel cold-plate water-cooled prismatic 20 Ah LiFePO4 battery.” Electrochem 2 (4): 643–663. https://doi.org/10.3390/electrochem2040040.
Chen, D., J. Jiang, G. Kim, C. Yang, and A. Pesaran. 2016. “Comparison of different cooling methods for lithium ion battery cells.” Appl. Therm. Eng. 94 (Feb): 846–854. https://doi.org/10.1016/j.applthermaleng.2015.10.015.
Chen, S. C., C. C. Wan, and Y. Y. Wang. 2005. “Thermal analysis of lithium-ion batteries.” J. Power Sources 140 (1): 111–124. https://doi.org/10.1016/j.jpowsour.2004.05.064.
Choudhari, V. G., A. S. Dhoble, P. Satyam, M. Fowler, and R. Fraser. 2021. “Numerical investigation on thermal behaviour of 5×5 cell configured battery pack using phase change material and fin structure layout.” J. Storage Mater. 43 (Nov): 103234. https://doi.org/10.1016/j.est.2021.103234.
Chu, A., Y. Yuan, J. Zhu, X. Lu, and C. Zhou. 2020. “The design and investigation of a cooling system for a high power Ni-MH battery pack in hybrid electric vehicles.” Appl. Sci. 10 (5): 1660. https://doi.org/10.3390/app10051660.
Jarrett, A., and Y. K. Il. 2011. “Design optimization of electric vehicle battery cooling plates for thermal performance.” J. Power Sources 196 (23): 10359–10368. https://doi.org/10.1016/j.jpowsour.2011.06.090.
Liao, X., C. Ma, X. Peng, G. Akhil, and N. Bao. 2019. “Temperature distribution optimization of an air-cooling lithium-ion battery pack in electric vehicles based on the response surface method.” J. Electrochem. Energy Convers. Storage 16 (4): 041002. https://doi.org/10.1115/1.4042922.
Luo, J., D. Zou, Y. Wang, S. Wang, and L. Huang. 2022. “Battery thermal management systems (BTMs) based on phase change material (PCM): A comprehensive review.” Chem. Eng. J. 430 (1): 132741. https://doi.org/10.1016/j.cej.2021.132741.
Lyu, P., X. Liu, J. Qu, J. Zhao, Y. Huo, Z. Qu, and Z. Rao. 2020. “Recent advances of thermal safety of lithium ion battery for energy storage.” Energy Storage Mater. 31 (Oct): 195–220. https://doi.org/10.1016/j.ensm.2020.06.042.
Lyu, Y., A. R. M. Siddique, S. H. Majid, M. Biglarbegian, S. A. Gadsden, and S. Mahmud. 2019. “Electric vehicle battery thermal management system with thermoelectric cooling.” Energy Rep. 5 (Nov): 822–827. https://doi.org/10.1016/j.egyr.2019.06.016.
Martin, A. S. 2018. “An emerging methodology for studying mathematics concept learning and instructional design.” J. Math. Behav. 52 (Dec): 113–121. https://doi.org/10.1016/j.jmathb.2018.03.005.
Marzougui, H., A. Kadri, J. Martin, M. Amari, S. Pierfederici, and F. Bacha. 2019. “Implementation of energy management strategy of hybrid power source for electrical vehicle.” Energy Convers. Manage. 195 (Sep): 830–843. https://doi.org/10.1016/j.enconman.2019.05.037.
Muthukumar, V., N. Rajesh, R. Venkatasamy, A. Sureshbabu, and N. Senthilkumar. 2014. “Mathematical modeling for radial overcut on electrical discharge machining of Incoloy 800 by response surface methodology.” Procedia Mater. Sci. 6 (C): 1674–1682. https://doi.org/10.1016/j.mspro.2014.07.153.
Panchal, S., R. Khasow, I. Dincer, M. Agelin-Chaab, R. Fraser, and M. Fowler. 2017. “Thermal design and simulation of mini-channel cold plate for water cooled large sized prismatic lithium-ion battery.” Appl. Therm. Eng. 122 (Jul): 80–90. https://doi.org/10.1016/j.applthermaleng.2017.05.010.
Purohit, K., et al. 2021. “Soft sensors for state of charge, state of energy, and power loss in formula student electric vehicle.” Appl. Syst. Innovation 4 (4): 78. https://doi.org/10.3390/asi4040078.
Sandeep, D. C., A. Chaithanya, J. Jeevan, P. Satyam, F. Michael, and F. Roydon. 2021. “Comparison of lumped and 1D electrochemical models for prismatic 20Ah LiFePO4 battery sandwiched between minichannel cold-plates.” Appl. Therm. Eng. 199 (Nov): 117586. https://doi.org/10.1016/j.applthermaleng.2021.117586.
Shang, Z., H. Qi, X. Liu, C. Ouyang, and Y. Wang. 2019. “Structural optimization of lithium-ion battery for improving thermal performance based on a liquid cooling system.” Int. J. Heat Mass Transfer 130 (Mar): 33–41. https://doi.org/10.1016/j.ijheatmasstransfer.2018.10.074.
Solomon, A., H. Hyejeong, S. Namsoo, L. Jong-Sook, L. Jongwoo, and C. Hoon-Hwe. 2021. “A modeling approach to study the performance of Ni-rich layered oxide cathode for lithium-ion battery.” Comput. Mater. Sci 196 (Aug): 110559. https://doi.org/10.1016/j.commatsci.2021.110559.
Tang, Z., S. Wang, Z. Liu, and J. Cheng. 2020. “Numerical analysis of temperature uniformity of a liquid cooling battery module composed of heat-conducting blocks with gradient contact surface angles.” Appl. Therm. Eng. 178 (Sep): 115509. https://doi.org/10.1016/j.applthermaleng.2020.115509.
Wang, Q., B. Jiang, B. Li, and Y. Yan. 2016. “A critical review of thermal management models and solutions of lithium-ion batteries for the development of pure electric vehicles.” Renewable Sustainable Energy Rev. 64 (Oct): 106–128. https://doi.org/10.1016/j.rser.2016.05.033.
Wei, T., S. Karthik, B. Erik, S. M. Arun, and Y. Christopher. 2015. “Numerical investigation of water cooling for a lithium-ion bipolar battery pack.” Int. J. Therm. Sci. 94 (Aug): 259–269. https://doi.org/10.1016/j.ijthermalsci.2015.03.005.
Wu, W., S. Wang, W. Wu, K. Chen, S. Hong, and Y. Lai. 2019. “A critical review of battery thermal performance and liquid based battery thermal management.” Energy Convers. Manage. 182 (Feb): 262–281. https://doi.org/10.1016/j.enconman.2018.12.051.
Yang, G., J. Li, Z. Fu, and L. Guo. 2018. “Adaptive state of charge estimation of Lithium-ion battery based on battery capacity degradation model.” Energy Procedia 152 (Oct): 514–519. https://doi.org/10.1016/j.egypro.2018.09.203.
Zhao, J., Z. Rao, and Y. Li. 2015. “Thermal performance of mini-channel liquid cooled cylinder based battery thermal management for cylindrical lithium-ion power battery.” Energy Convers. Manage. 103 (Oct): 157–165. https://doi.org/10.1016/j.enconman.2015.06.056.
Zhao, L., M. Zhu, X. Xu, and J. Gao. 2019. “Thermal runaway characteristics on NCM lithium-ion batteries triggered by local heating under different heat dissipation conditions.” Appl. Therm. Eng. 159 (Aug): 113847. https://doi.org/10.1016/j.applthermaleng.2019.113847.

Information & Authors

Information

Published In

Go to Journal of Energy Engineering
Journal of Energy Engineering
Volume 148Issue 4August 2022

History

Received: Dec 3, 2021
Accepted: Mar 4, 2022
Published online: May 12, 2022
Published in print: Aug 1, 2022
Discussion open until: Oct 12, 2022

Permissions

Request permissions for this article.

Authors

Affiliations

Professor, Automotive Engineering Research Institute, Jiangsu Univ., Jiangsu, Zhenjiang 212013, China. ORCID: https://orcid.org/0000-0002-1700-5655
Master’s Student, Automotive Engineering Research Institute, Jiangsu Univ., Jiangsu, Zhenjiang 212013, China (corresponding author). ORCID: https://orcid.org/0000-0002-1848-9559. Email: [email protected]
Qiming Tang
Master’s Student, School of Automotive Engineering, Yancheng Technician College, Jiangsu, Yancheng 224000, China.
Zhigang He
Professor, College of Automotive and Traffic Engineering, Jiangsu Univ., Jiangsu, Zhenjiang 212013, China.
Limei Wang
Professor, Automotive Engineering Research Institute, Jiangsu Univ., Jiangsu, Zhenjiang 212013, China.
Huanhuan Li
Professor, Automotive Engineering Research Institute, Jiangsu Univ., Jiangsu, Zhenjiang 212013, China.
Weiqi Zhou
Professor, Automotive Engineering Research Institute, Jiangsu Univ., Jiangsu, Zhenjiang 212013, China.

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

Cited by

  • Optimization of Cooling Strategy for Lithium Battery Pack Based on Orthogonal Test and Particle Swarm Algorithm, Journal of Energy Engineering, 10.1061/JLEED9.EYENG-4855, 149, 5, (2023).
  • Short-Term Capacity Estimation and Long-Term Remaining Useful Life Prediction of Lithium-Ion Batteries Based on a Data-Driven Method, Journal of Energy Engineering, 10.1061/(ASCE)EY.1943-7897.0000865, 148, 6, (2022).

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share