Technical Papers
Jun 21, 2017

Preliminary System Design and Off-Design Analysis for a Gas Turbine and ORC Combined Cycle

Publication: Journal of Energy Engineering
Volume 143, Issue 5

Abstract

Organic Rankine cycle (ORC) is a more efficient way to recover exhaust heat from medium- and small-scale gas turbines than conventional steam power cycles. Plate-fin heat exchangers (PFHEs) were applied as the evaporator and recuperators because gas-liquid and gas-gas heat transfers occurred. This study focused on the preliminary system design and off-design analysis of the gas turbine (GT)–ORC combined cycle. Therefore, optimum-rated parameters for the ORC and geometric parameters for the PFHEs were designed first. Based on the established off-design model and constant pressure control approach, off-design simulations were done and results showed that the combined cycle efficiency decreased monotonically with the decline of GT load. However, the ORC still had good performance and played a more important role in the combined cycle under low-load conditions. Moreover, sensitivity simulations concluded that the ambient temperature impacted the combined cycle performance mainly by the gas turbine under high-load conditions and the ORC under low-load conditions. In addition, the ORC had better performance with higher ambient temperature. This model can provide reference parameters for detailed design of the GT-ORC combined cycle and predict its off-design performance under variable conditions.

Get full access to this article

View all available purchase options and get full access to this article.

Acknowledgments

The authors gratefully acknowledge the financial support by the Specialized Research Fund for the Doctoral Program of Higher Education of China (Grant No. 20130201110037) and the National High-Tech Research and Development Program (Grant No. 2012AA053002).

References

Calise, F., Capuozzo, C., Carotenuto, A., and Vanoli, L. (2014). “Thermoeconomic analysis and off-design performance of an organic Rankine cycle powered by medium-temperature heat sources.” Solar Energy, 103, 595–609.
Camporeale, S. M., Fortunato, B., and Mastrovito, M. (2006). “A modular code for real time dynamic simulation of gas turbines in Simulink.” J. Eng. Gas Turbines Power, 128(3), 506–517.
Cao, Y., Gao, Y., Zheng, Y., and Dai, Y. (2016). “Optimum design and thermodynamic analysis of a gas turbine and ORC combined cycle with recuperators.” Energy Convers. Manage., 116, 32–41.
Cao, Y., Wang, J., Dai, Y., and Xie, D. (2015). “Study of the speed control system of a heavy-duty gas turbine.” Proc., ASME Turbo Expo 2015: Turbine Technical Conf. and Exposition, ASME, New York.
Capra, F., and Martelli, E. (2015). “Numerical optimization of combined heat and power organic Rankine cycles. B: Simultaneous design and part-load optimization.” Energy, 90, 329–343.
Carcasci, C., Ferraro, R., and Miliotti, E. (2014). “Thermodynamic analysis of an organic Rankine cycle for waste heat recovery from gas turbines.” Energy, 65, 91–100.
Chacartegui, R., Sánchez, D., Muñoz, J. M., and Sánchez, T. (2009). “Alternative ORC bottoming cycles FOR combined cycle power plants.” Appl. Energy, 86(10), 2162–2170.
CNS (China National Standard). (2009). “Aluminum plate-fin heat exchanger.” JB/T 4757-2009, Beijing.
Erbaş, M., and Bıyıkoğlu, A. (2015). “Design and multi-objective optimization of organic Rankine turbine.” Int. J. Hydrogen Energy, 40(44), 15343–15351.
Eyidogan, M., Kilic, F. C., Kaya, D., Coban, V., and Cagman, S. (2016). “Investigation of organic Rankine cycle (ORC) technologies in Turkey from the technical and economic point of view.” Renewable Sustainable Energy Rev., 58, 885–895.
Feru, E., Jager, B. D., Willems, F., and Steinbuch, M. (2014). “Two-phase plate-fin heat exchanger modeling for waste heat recovery systems in diesel engines.” Appl. Energy, 133(6), 183–196.
Fu, B. R., Hsu, S. W., Lee, Y. R., Hsieh, J. C., Chang, C. M., and Liu, C. H. (2014). “Effect of off-design heat source temperature on heat transfer characteristics and system performance of a 250-kW organic Rankine cycle system.” Appl. Therm. Eng., 70(1), 7–12.
Hu, D., Li, S., Zheng, Y., Wang, J., and Dai, Y. (2015a). “Preliminary design and off-design performance analysis of an organic Rankine cycle for geothermal sources.” Energy Conver. Manage., 96, 175–187.
Hu, D., Zheng, Y., Wu, Y., Li, S., and Dai, Y. (2015b). “Off-design performance comparison of an organic Rankine cycle under different control strategies.” Appl. Energy, 156, 268–279.
Ibarra, M., Rovira, A., Alarcón-Padilla, D. C., and Blanco, J. (2014). “Performance of a 5kW e organic Rankine cycle at part-load operation.” Appl. Energy, 120(3), 147–158.
Ismail, L. S., Velraj, R., and Ranganayakulu, C. (2010). “Studies on pumping power in terms of pressure drop and heat transfer characteristics of compact plate-fin heat exchangers—A review.” Renewable Sustainable Energy Rev., 14(1), 478–485.
Joshi, H., and Webb, R. (1987). “Heat transfer and friction in the offset-strip fin heat exchangers.” J. Heat Mass Transfer, 30(1), 69–84.
Karim, Z. A. A., Azmi, M. N. H. M., and Abdullah, A. S. (2012). “Design of a heat exchanger for gas turbine inlet air using chilled water system.” Energy Procedia, 14, 1689–1694.
Keeley, K. R. (1988). “A theoretical investigation of the part-load characteristics of LP steam turbine stages.”.
Khaljani, M., Khoshbakhti Saray, R., and Bahlouli, K. (2015a). “Thermodynamic and thermoeconomic optimization of an integrated gas turbine and organic Rankine cycle.” Energy, 93(2), 2136–2145.
Khaljani, M., Saray, R. K., and Bahlouli, K. (2015b). “Comprehensive analysis of energy, exergy and exergo-economic of cogeneration of heat and power in a combined gas turbine and organic Rankine cycle.” Energy Conver. Manage., 97, 154–165.
Lai, N. A., Wendland, M., and Fischer, J. (2011). “Working fluids for high-temperature organic Rankine cycles.” Energy, 36(1), 199–211.
Lecompte, S., Huisseune, H., Broek, M. V. D., Schampheleire, S. D., and Paepe, M. D. (2013). “Part load based thermo-economic optimization of the organic Rankine cycle (ORC) applied to a combined heat and power (CHP) system.” Appl. Energy, 111(11), 871–881.
Liu, M., Shi, Y., and Fang, F. (2014). “Combined cooling, heating and power systems: A survey.” Renewable Sustainable Energy Rev., 35, 1–22.
Martelli, E., Capra, F., and Consonni, S. (2015). “Numerical optimization of combined heat and power organic Rankine cycles—Part A: Design optimization.” Energy, 90, 310–328.
MATLAB [Computer software]. MathWorks, Natick, MA.
Mazzi, N., Rech, S., and Lazzaretto, A. (2015). “Off-design dynamic model of a real organic Rankine cycle system fuelled by exhaust gases from industrial processes.” Energy, 90(C10), 537–551.
Muñoz de Escalona, J. M., Sánchez, D., Chacartegui, R., and Sánchez, T. (2012). “Part-load analysis of gas turbine & ORC combined cycles.” Appl. Therm. Eng., 36(1), 63–72.
Najafi, H., Najafi, B., and Hoseinpoori, P. (2011). “Energy and cost optimization of a plate and fin heat exchanger using genetic algorithm.” Appl. Therm. Eng., 31(10), 1839–1847.
NIST REFPROP 9.0 [Computer software]. National Institute of Standards and Technology, Gaithersburg, MD.
Quoilin, S., Declaye, S., Tchanche, B. F., and Lemort, V. (2011). “Thermo-economic optimization of waste heat recovery organic Rankine cycles.” Appl. Therm. Eng., 31(14–15), 2885–2893.
Shokati, N., Mohammadkhani, F., Yari, M., Mahmoudi, S. M. S., and Rosen, M. A. (2014). “A comparative exergoeconomic analysis of waste heat recovery from a gas turbine-modular helium reactor via organic Rankine cycles.” Sustainability, 6(5), 2474–2489.
Shu, G., Li, X., Tian, H., Liang, X., Wei, H., and Wang, X. (2014). “Alkanes as working fluids for high-temperature exhaust heat recovery of diesel engine using organic Rankine cycle.” Appl. Energy, 119(15), 204–217.
Song, J., Gu, C. W., and Ren, X. (2016). “Parametric design and off-design analysis of organic Rankine cycle (ORC) system.” Energy Conver. Manage., 112, 157–165.
Vélez, F., Segovia, J. J., Martín, M. C., Antolín, G., Chejne, F., and Quijano, A. (2012). “A technical, economical and market review of organic Rankine cycles for the conversion of low-grade heat for power generation.” Renewable Sustainable Energy Rev., 16(6), 4175–4189.
VDI-Gesellschaft Verfahrenstechnik und Chemieingenieurwesen. (2010). VDI heat atlas, Springer, Berlin.
Wang, J., Wang, M., Li, M., Xia, J., and Dai, Y. (2013). “Multi-objective optimization design of condenser in an organic Rankine cycle for low grade waste heat recovery using evolutionary algorithm.” Int. Commun. Heat Mass Transfer, 45(7), 47–54.
Wang, J., Yan, Z., Pan, Z., and Dai, Y. (2014). “Off-design performance analysis of a solar-powered organic Rankine cycle.” Energy Conver. Manage., 80(4), 150–157.
Wang, Z., and Li, Y. (2016). “Layer pattern thermal design and optimization for multistream plate-fin heat exchangers—A review.” Renewable Sustainable Energy Rev., 53C(53C), 500–514.

Information & Authors

Information

Published In

Go to Journal of Energy Engineering
Journal of Energy Engineering
Volume 143Issue 5October 2017

History

Received: Nov 22, 2016
Accepted: Mar 8, 2017
Published online: Jun 21, 2017
Published in print: Oct 1, 2017
Discussion open until: Nov 21, 2017

Permissions

Request permissions for this article.

Authors

Affiliations

Yue Cao
Ph.D. Student, Xi’an Jiaotong Univ., Institute of Turbomachinery, State Key Laboratory Multiphase Flow Power Engineering, Xian 710049, P.R. China.
Professor, Xi’an Jiaotong Univ., Institute of Turbomachinery, State Key Laboratory Multiphase Flow Power Engineering, Xian 710049, P.R. China (corresponding author). E-mail: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

Cited by

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share