Technical Papers
Dec 30, 2015

Integrated Coal Gasification Combined Cycle: A Reality, Not a Dream

Publication: Journal of Energy Engineering
Volume 142, Issue 2

Abstract

Coal is a very important fuel for power generation because of its abundant reserves, stable prices, and widely distributed countries of origin. However, coal firing emits carbon dioxide more than other fuels do, which is not desirable from the standpoint of preventing global warming. The only practical and economical solution to this dilemma is to raise plant efficiency. For over a century, power plants have been on the basis of the Rankine cycle. Currently, a combined cycle is commercially utilized and plant efficiency has greatly improved. A natural gas combined cycle is now almost a standard. Then why is it not applicable for coal? A coal-fired combined cycle, the so-called integrated coal gasification combined cycle (IGCC), has long been desired and several large-scale units are in operation. This paper will discuss the current situation of IGCC technology, reflecting on the lessons learned from past IGCC projects and reviewing key points for successful commercialization of IGCC on the basis of experiences with IGCC in Japan, and will provide a suggestion that is applicable worldwide.

Get full access to this article

View all available purchase options and get full access to this article.

References

Andruleit, H., Babies, H. G., Bahr, A., Kuns, J., Meßner, J., and Schauer, M. (2012). Reserves, resources and availability of energy resources, Federal Institute for Geosciences and Natural Resources, Harnnover, Germany.
Botero, C., Field, R. P., Brasington, R. D., Herzog, H. J., and Ghoniem, A. F. (2012). “Performance of an IGCC plant with carbon capture and coal-CO2-slurry feed: Impact of coal rank, slurry loading, and syngas cooling technology.” Ind. Eng. Chem. Res., 51(36), 11778–11790.
Collot, A. G. (2006). “Matching gasification technologies to coal properties.” Int. J. Coal Geol., 65(3–4), 191–212.
Crew, J. (2012). “GE gasification project update.” Gasification Technologies Conf., Gasification Technologies Council, Arlington, VA.
George, R. A. (2000). “Status of tubular SOFC field unit demonstrations.” J. Power Sources, 86(1–2), 134–139.
Hada, S., Tsukagoshi, K., Masada, J., and Ito, E. (2013). “Test results of the world’s first 1,600°C J-series gas turbine.” Mitsubishi Heavy Ind. Tech. Rev., 49(1), 18–23.
Hara, S. (2014). “Integrated coal gasification combined cycle power generation.” J. Smart Process., 3(2), 94–101 (in Japanese).
Harada, M. (2007). “Coal (14): Coal gasification technology.” J. Jap. Inst. Energy, 86(11), 910–919 (in Japanese).
Hashimoto, T., Sakamoto, S., Kitagawa, Y., Hyakutake, Y., and Setani, N. (2009). “Development of IGCC commercial plant with air-blown gasifier.” Mitsubishi Heavy Ind. Tech. Rev., 46(2), 1–5.
Higman, C., and van der Burgt, M. (2008). Gasification, Gulf Professional, Oxford, U.K.
Holt, N. A. H., and Alpert, S. B. (2003). “Integrated gasification combined-cycle power plants.” Encyclopedia of physical science and technology, 3rd Ed., R. A. Meyers, ed., Academic, San Diego.
Hussy, C., Klaasen, E., Koornneef, J., and Wigand, F. (2014). International comparison of fossil power efficiency and CO2 intensity, Ecofys, Utrecht, the Netherlands.
Hutchinson, J., Inwood, S., James, R., Ramachandran, G., Hamel, J., and Libby, C. (2009). Program on technology innovation: Integrated generation technology options, Electric Power Research Institute, Palo Alto, CA.
International Energy Agency. (2014). CO2 emissions from fuel combusiton, Paris.
Japanese Industrial Standards Committee. (1978). “Calculation of coal reserves.”, Tokyo.
Jiang, Y., et al. (2014). “Microstructural transformations of two representative slags at high temperatures and effects on the viscosity.” J. Ind. Eng. Chem., 20(4), 1338–1345.
Jiang, Y., Ideta, K., Kim, J., Miyawaki, J., Jung, D.-H., Yoon, S.-H., and Mochida, I. (2015). “The crystalline and microstructural transformations of two coal ashes and their quenched slags with similar chemical compositions during heat treatment.” J. Ind. Eng. Chem., 22, 110–119.
Kaneko, S., Furuya, T., Uchida, S., Hashimoto, A., and Tokuda, K. (1996). “Current status on development of air blown two-stage entrained flow coal gasifier.” Mistubishi Heavy Ind. Tech. Rev., 33(3), 110–114.
Kaneko, S., Hashimoto, T., Koya, T., Kato, S., and Koyama, T. (1998). “Scaling-up of air blown entrained flow coal gasifier.” Mistubishi Heavy Ind. Tech. Rev., 35(1), 44–47 (in Japanese).
Kansai Electric Power Company. (2015). 〈http://www.kepco.co.jp〉 (Apr. 11, 2015).
Kobayashi, Y., et al. (2013a). “Recent progress of SOFC combined cycle system with segmented-in-series tubular type cell stack at MHI.” ECS Trans., 57(1), 53–60.
Kobayashi, Y., Ando, Y., Kabata, T., Nishimura, M., Tomida, K., and Matake, N. (2011). “Extremely high-efficiency thermal power system-solid oxide fuel cell (SOFC) triple combined-cycle system.” Mistubishi Heavy Ind. Tech. Rev., 48(3), 9–15.
Kobayashi, Y., Ando, Y., Nishiura, M., Tomida, K., Kishizawa, H., and Matake, N. (2013b). “Next-generation SOFC-combined power generation system (high efficiency hybrid power generation system).” Mitsubishi Heavy Ind. Tech. Rev., 50(3), 42–46.
Kobayashi, Y., Tomida, K., Nishiura, M., Hiwatashi, K., Kishizawa, H., and Takenobu, K. (2015). “Development of the next-generation large-scale SOFC toward realization of hydrogen society.” Mitsubishi Heavy Ind. Tech. Rev., 52(2), 115–120 (in Japanese).
Mabuchi, Y. (2014). “Global activities for clean coal technology.” Clean Coal Day in Japan 2014 Int. Symp., Executive Committee of Clean Coal Day, Tokyo.
Miura, K., Hashimoto, K., and Silveston, P. L. (1989). “Factors affecting the reactivity of coal chars during gasification, and indices representing reactivity.” Fuel, 68(11), 1461–1475.
NETL (National Energy Technology Laboratory). (2010). “Gasifipedia.” 〈http://www.netl.doe.gov//gasifipedia/index.html〉 (Apr. 10, 2015).
Nunokawa, M. (2013). “Progress in NAKOSO 250 MW air-blown IGCC demonstration project.” Int. Conf. on Power Engineering-2013 (ICOPE-2013), Chinese Society of Power Engineering.
Nunokawa, M., and Asano, T. (2014). “Progress and utilization of Nakoso 250MW air-blown IGCC demonstration project.” Mech. Eng. J., 1(5), TEP0045.
Osaki CoolGen Corporation. (2013). “Schedule and targets for oxygen-blown IGCC demonstration.” 〈http://www.osaki-coolgen.jp/english/plan/index.html〉 (Jul. 7, 2015).
Phillips, J. (2007). “Integrated gasification combined cycle (IGCC) design considerations for high availability.”, EPRI, Palo Alto, CA.
Phillips, J. N. (2014). “World energy situation and 21st century coal technology.” 11th AECE Technical Forum, Tokyo.
Pinkston, T. (2013). “Kemper county IGCC project update.” Gasification Technologies Conf., Gasification Technologies Council, Arlington, VA.
Takarada, T., Tamai, Y., and Tomita, A. (1985). “Reactivities of 34 coals under steam gasification.” Fuel, 64(10), 1438–1442.
Tokyo Electric Power Company. (2001). Environmental Action Rep. of TEPCO, Tokyo.
Tsukagoshi, K. (2013). “Progress and future development of advanced gas turbine for power generation.” J. Gas Turb. Soc. Jap., 41(1), 53–58 (in Japanese).
Tsukagoshi, K., Akita, E., Fukuizumi, Y., and Watanabe, K. (2002). “Long-term operating experience of Mitsubishi advanced G-series gas turbine.” Int. J. Ser. B Fluids Therm. Eng., 45(3), 543–551.
Uchida, S., Shinada, O., and Furuya, T. (1996). “Feasibility and status of coal gasification combined cycle plant in Japan.” Spring National Meeting of the American Chemical Society (ACS), ACS Division of Fuel Chemistry, Washington, DC, 516–520.
U.S. Department of Energy and Tampa Electric Company. (2000). “The Tampa electric integrated gasification combined-cycle project—An update.” Topical Rep. Number 19, Tampa Electric Company, Tampa, FL.
U.S. Department of Energy and Wabash River Coal Gasification Project Joint Venture. (2000). “The Wabash River coal gasification repowering project—An update.”, Global Energy Inc., Houston.
Woods, M. C., et al. (2007). “Cost and performance baseline for fossil energy plants.”, Research and Development Solutions, Electric Power Research Institute (EPRI), Palo Alto, CA.
Xu, S. (2007). “Near zero emission coal based power generation project in China.” A Joint Workshop on IGCC and Co-Production and CO2 Capture and Storage, Chinese Academy of Sciences, Beijing.
Zheng, L., and Furinsky, E. (2005). “Comparison of Shell, Texaco, BGL and KRW gasifiers as part of IGCC plant computer simulations.” Energy Convers. Manage., 46(11–12), 1767–1779.

Information & Authors

Information

Published In

Go to Journal of Energy Engineering
Journal of Energy Engineering
Volume 142Issue 2June 2016

History

Received: May 20, 2015
Accepted: Jul 23, 2015
Published online: Dec 30, 2015
Discussion open until: May 30, 2016
Published in print: Jun 1, 2016

Permissions

Request permissions for this article.

Authors

Affiliations

Shozo Kaneko [email protected]
Dr.Eng.
Professor, Collaborative Research Center for Energy Engineering, Institute of Industrial Science, Univ. of Tokyo, 4-6-1, Komaba, Meguro-ku, Tokyo 153-8505, Japan. E-mail: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

Cited by

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share