Abstract

The cracking of concrete bridge decks is a nationwide problem. The results of over 100 crack surveys on 40 monolithic composite concrete bridge deck placements supported by steel girders were used to evaluate the factors contributing to bridge deck cracking and determine the factors that have the greatest influence. The parameters considered were the material properties, such as paste content (volume of cement and water), slump, compressive strength, and air content, and environmental factors, such as air temperature range, high air temperature, and time of placement on the day of construction. Results showed that, within the ranges studied, paste content has a dominant effect on cracking, with cracking increasing substantially when the volume of paste exceeds a threshold value of 26.4% of concrete volume while being insensitive to changes in paste content below this threshold. Bridge decks placed and finished between midnight and noon exhibited substantially lower cracking than those placed and finished between early morning and late night. Other factors such as slump, compressive strength, and air content affected cracking to a limited degree, with a higher slump, greater compressive strength, and lower air content, resulting in slightly higher cracking, effects that are not statistically significant.

Get full access to this article

View all available purchase options and get full access to this article.

Acknowledgments

Support for the work described in this paper was provided by the ACI Foundation and sponsoring organizations: ABC Polymers, the ACI Foundation’s Strategic Development Council (SDC), Active Minerals International, the American Society of Concrete Contractors, Baker Concrete Construction, BASF Corporation, FORTA Corporation, the Expanded Shale, Clay and Slate Institute, the Euclid Chemical Company, GCP Applied Technologies, the University of Kansas Transportation Research Institute, PNA Construction Technologies, Premier Construction Products, Sika Corporation, and Structural Group, Inc.

References

Alhmood, A., D. Darwin, and M. O’Reilly. 2015. Crack surveys of low-cracking high-performance concrete bridge decks in Kansas 2014–2015. SL Rep. No. 15-3. Lawrence, KS: Univ. of Kansas Center for Research.
Ardeshirilajimi, A., D. Wu, P. Chaunsali, P. Mondal, Y. T. Chen, M. M. Rahman, A. Ibrahim, W. Lindquist, and R. Hindi. 2016. Bridge decks: Mitigation of cracking and increased durability. Research Rep. No. FHWA-ICT-16-016. Urbana, IL: Illinois Center for Transportation.
Babaei, K., and R. Purvis. 1996. “Premature cracking of concrete bridge decks: Cause and methods of prevention.” In Proc., 4th Int. Bridge Eng. Conf., 163–175. Washington, DC: Transportation Research Board, National Research Council.
Bissonnette, B., P. Pierre, and M. Pigeon. 1999. “Influence of key parameters on drying shrinkage of cementitious materials.” Cem. Concr. Res. 29 (10): 1655–1662. https://doi.org/10.1016/S0008-8846(99)00156-8.
Bitnoff, A. 2014. “Internal curing of concrete bridge decks in Utah: Two-year update for mountain view corridor project.” M.S. thesis, Dept. of Civil and Environmental Engineering, Brigham Young Univ.
Cavalline, T. L., T. J. Calamusa, A. M. Kitts, and B. Q. Tempest. 2017. “Field-observed cracking of paired lightweight and normalweight concrete bridge decks.” Int. J. Concr. Struct. Mater. 11 (1): 85–97. https://doi.org/10.1007/s40069-016-0176-1.
Dakhil, F. H., P. D. Cady, and R. E. Carrier. 1975. “Cracking of fresh concrete as related to reinforcement.” ACI J. 72 (8): 421–428.
Darwin, D., J. Browning, and W. D. Lindquist. 2004. “Control of cracking in bridge decks: Observations from the field.” Cem. Concr. Aggregates 26 (2): 148–154.
Darwin, D., J. Browning, W. Lindquist, H. A. K. McLeod, J. Yuan, M. Toledo, and D. Reynolds. 2010. “Low-cracking, high-performance concrete bridge decks—Case studies over the first 6 years.” Transp. Res. Rec. 2202: 61–69. https://doi.org/10.3141/2202-08.
Darwin, D., J. Browning, M. O’Reilly, C. E. Locke, and Y. P. Virmani. 2011. Multiple corrosion protection systems for reinforced concrete bridge components. Publication No. FHWA-HRT-11-060. Washington, DC: Federal Highway Administration.
Darwin, D., R. Khajehdehi, A. Alhmood, M. Feng, J. Lafikes, K. Ibrahim, and M. O’Reilly. 2016. Construction of crack-free bridge decks: Final report. SM Rep. No. 121. Lawrence, KS: Univ. of Kansas Center for Research.
Deshpande, S., D. Darwin, and J. Browning. 2007. Evaluating free shrinkage of concrete for control of cracking in bridge decks. SM Rep. No. 89. Lawrence, KS: Univ. of Kansas Center for Research.
Efroymson, M. A. 1960. “Multiple regression analysis.” In Mathematical methods for digital computers, edited by A. Ralston and H. S. Wilf, 191–203. New York: Wiley.
Feng, M., and D. Darwin. 2020. Implementation of crack-reducing technologies for concrete in bridge decks: Synthetic fibers, internal curing, and shrinkage-reducing admixtures. SM Rep. No. 136. Lawrence, KS: Univ. of Kansas Center for Research.
French, C., L. Eppers, Q. Le, and J. F. Hajjar. 1999. Transverse cracking in concrete bridge decks. Transportation Research Record (1688), Paper No. 99-0888: 21–29.
Hines, W., D. Montgomery, and D. Borror. 2008. Probability and statistics in engineering. Hoboken, NJ: Wiley.
Hocking, R. 2013. Methods and applications of linear models: Regression and the analysis of variance. Hoboken, NJ: Wiley.
Khajehdehi, R., and D. Darwin. 2019. Controlling cracks in bridge decks. SM Rep. No. 129. Lawrence, KS: Univ. of Kansas Center for Research.
Khajehdehi, R., M. Feng, D. Darwin, J. Lafikes, E. K. Ibrahim, and M. O’Reilly. 2018. “Combined effects of internal curing, SCMs, and expansive additives on concrete shrinkage.” Adv. Civ. Eng. Mater. 7 (4): 20170145–659. https://doi.org/10.1520/ACEM20170145.
Khayat, K., and I. Mehdipour. 2016. Economical and crack-free high-performance concrete for pavement and transportation infrastructure construction. CMR Rep. No. 17-007. Jefferson City, MO: Missouri Dept. of Transportation.
Krauss, P. D., and E. A. Rogalla. 1996. Transverse cracking in newly constructed bridge decks. National Cooperative Highway Research Program Rep. No. 380. Washington, DC: Transportation Research Board.
Lafikes, J., R. Khajehdehi, M. Feng, M. O’Reilly, and D. Darwin. 2019. “Internal curing and supplementary cementitious materials in bridge decks.” In Cracking and Durability in Sustainable Concretes, American Concrete Institute Symposium SP-336, edited by R. Leistikow and K. W. Kramer, 1–20. Farmington Hills, MI: American Concrete Institute.
Lindquist, W., D. Darwin, and J. Browning. 2005. Cracking and chloride contents in reinforced concrete bridge decks. SM Rep. No. 78. Lawrence, KS: Univ. of Kansas Center for Research.
Lindquist, W., D. Darwin, and J. Browning. 2008. Development and construction of low-cracking high-performance concrete (LC-HPC) bridge decks: Free shrinkage, mixture optimization, and concrete production. SM Rep. No. 92. Lawrence, KS: Univ. of Kansas Center for Research.
Lindquist, W. D., D. Darwin, J. Browning, and G. Miller. 2006. “Effect of cracking on chloride content in concrete bridge decks.” ACI Mater. J. 103 (6): 467–473.
McKeel, W. T. 1985. Evaluation of deck durability on continuous beam highway bridges. Rep. No. VHTRC 85-R32. Charlottesville, VA: Virginia Highway and Transportation Research Council.
McLeod, H., D. Darwin, and J. Browning. 2009. Development and construction of low-cracking high-performance concrete (LC-HPC) bridge decks: Construction methods, specifications, and resistance to chloride ion penetration. SM Rep. No. 94. Lawrence, KS: Univ. of Kansas Center for Research.
Miller, G., and D. Darwin. 2000. Performance and constructability of silica fume bridge deck overlays. SM Rep. No. 57. Lawrence, KS: Univ. of Kansas Center for Research.
Ödman, S. T. A. 1968. “Effects of variations in volume, surface area exposed to drying, and composition of concrete shrinkage.” In RILEM/CEMBUREAU Int. Colloquium on the Shrinkage of Hydraulic Concretes, 20. Madrid, Spain: Instituto Eduardo Torrojo de la construcción y del cemento.
Pendergrass, B., and D. Darwin. 2014. Low-cracking high-performance concrete (LC-HPC) bridge decks: Shrinkage-reducing admixtures, internal curing, and cracking performance. SM Rep. No. 107. Lawrence, KS: Univ. of Kansas Center for Research.
Pendergrass, B., D. Darwin, M. Feng, and R. Khajehdehi. 2017. “Compatibility of shrinkage-reducing and air-entraining admixtures.” ACI Mater. J. 114 (5): 809–818. https://doi.org/10.14359/51689900.
Perfetti, G. R., D. W. Johnson, and W. L. Bingham. 1985. Incidence assessment of transverse cracking in concrete bridge decks: Structural considerations. Rep. No. FHWA/NC/85-002, 2, Washington, DC: Federal Highway Administration.
Radlińska, A., and J. Weiss. 2012. “Toward the development of a performance-related specification for concrete shrinkage.” J. Mater. Civ. Eng. 24 (1): 64–71. https://doi.org/10.1061/(ASCE)MT.1943-5533.0000364.
Richardson, D., Y. Tung, D. Tobias, and R. Hindi. 2014. “An experimental study of bridge deck cracking using type K-cement.” Constr. Build. Mater. 52: 366–374. https://doi.org/10.1016/j.conbuildmat.2013.11.052.
Russell, H. G. 2004. Concrete bridge deck performance. National Cooperative Highway Research Program (NCHRP) Synthesis 333. Washington, DC: Transportation Research Board.
Schmitt, T. R., and D. Darwin. 1995. Cracking in concrete bridge decks. SM Rep. No. 39. Lawrence, KS: Univ. of Kansas Center for Research.
Schmitt, T. R., and D. Darwin. 1999. “Effect of material properties on cracking in bridge decks.” J. Bridge Eng. 4 (1): 8–13. https://doi.org/10.1061/(ASCE)1084-0702(1999)4:1(8).
Shrestha, P. N., A. Harley, B. Pendergrass, D. Darwin, and J. Browning. 2013. Use of innovative concrete mixes for improved constructability and sustainability of bridge decks. SL Rep. No. 13-3. Lawrence, KS: Univ. of Kansas Center for Research.
Smadi, M. M., F. O. Slate, and A. H. Nilson. 1987. “Shrinkage and creep of high, medium, and low-strength concretes, including overloads.” ACI Mater. J. 84 (3): 224–234.
Symons, M. G., and K. H. Fleming. 1980. “Effect of Port Augusta fly ash on concrete shrinkage.” Inst. Eng. (Australia) Civ. Eng. Trans. 22 (3): 181–185.
Virmani, Y. P., and G. G. Clemeña. 1998. Corrosion protection—Concrete bridges. Rep. No. FHWA-RD-98-088. Washington, DC: Federal Highway Administration.
Yuan, J., D. Darwin, and J. Browning. 2011. Development and construction of low-cracking high-performance concrete (LC-HPC) bridge decks: Free shrinkage tests, restrained ring tests, construction experience, and crack survey results. SM Rep. No. 103. Lawrence, KS: Univ. of Kansas Center for Research.

Information & Authors

Information

Published In

Go to Journal of Bridge Engineering
Journal of Bridge Engineering
Volume 26Issue 7July 2021

History

Received: Aug 18, 2020
Accepted: Mar 7, 2021
Published online: May 5, 2021
Published in print: Jul 1, 2021
Discussion open until: Oct 5, 2021

Permissions

Request permissions for this article.

Authors

Affiliations

P.E.
Senior Engineer, SJCA Inc., 9102 N. Meridian St. #200, Indianapolis, IN 46260 (corresponding author). ORCID: https://orcid.org/0000-0001-9699-0560. Email: [email protected]
David Darwin, Ph.D., Dist.M.ASCE [email protected]
P.E.
Deane E. Ackers Distinguished Professor and Chair, Dept. of Civil, Environmental and Architectural Engineering, Univ. of Kansas, 1530 W. 15th St., Room 2150, Lawrence, KS 66045-7609. Email: [email protected]
Muzai Feng, Ph.D., S.M.ASCE [email protected]
P.E.
Engineer, Walter P Moore, 1100 Walnut St. #1825, Kansas City, MO 64106. Email: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

Cited by

  • Synthetic Fibers and Rheology Modifier: Effects on Settlement Cracking, ACI Materials Journal, 10.14359/51734302, 119, 1, (2022).

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share