Case Studies
May 25, 2016

Diagnosis and Mitigation of Fatigue Damage in Longitudinal Diaphragms of Cable-Stayed Bridges

Publication: Journal of Bridge Engineering
Volume 21, Issue 11

Abstract

Premature fatigue cracking in the tube-gusset plate connection of longitudinal diaphragms has been observed in long-span cable-stayed bridges, resulting in undesirable stress distribution of the decks and costly repair efforts. Based on field inspection and finite-element (FE) simulation, this paper presents a diagnosis of the fatigue damage, and it is found that under the vehicle loads the connections are subjected to large stress cycles and significant stress concentration exists around the cope holes. The secondary stresses caused by bending result in different degrees of cracking among the eight locations of the diaphragm within a chamber. To mitigate such damage, several retrofit measures, including plug welding at the slot end, crack-stop holes, welded plates, and bolted channels, were applied. According to field observation and FE simulation, it is found that although the plug welding, crack-stop holes, and welded plates may slightly mitigate the cracking, they cannot significantly elongate fatigue lives. The bolted steel channel connections, however, have an acceptable life without decreasing the stiffness of the diaphragms.

Get full access to this article

View all available purchase options and get full access to this article.

Acknowledgments

Support from the Natural Science Foundation of Jiangsu under Grant No. BK20130023, the Education Department of Jiangsu under Grant No. JHB201 2-1, and the Graduate Research Innovation Project of Jiangsu Province under Grant No. KYLX15-0087 is gratefully acknowledged.

References

AASHTO. (2010). AASHTO bridge element inspection guide manual, 1st Ed., Washington, DC.
AASHTO. (2012). AASHTO LRFD bridge design specifications, SI units, 6th Ed., Washington, DC.
AISC. (American Institute of Steel Construction). (2010). Hollow structural sections connections manual, American Institute of Steel Construction/Steel Tube Institute of North America/American Iron and Steel Institute, Chicago.
Alemdar, F., Nagati, D., Matamoros, A., Bennett, C., and Rolfe, S. (2014). “Repairing distortion-induced fatigue cracks in steel bridge girders using angles-with-plate retrofit technique I: Physical simulations.” J. Struct. Eng., 04014003.
ANSYS. (2011). Advanced analysis techniques guide, release 14.5 documentation for ANSYS, ANSYS Inc., Canonsburg, PA.
Biezma, M., and Schanack, F. (2007). “Collapse of steel bridges.” J. Perform. Constr. Facil., 398–405.
Borges, L., Chiew, S., Nussbaumer, A., and Lee, C. (2012). “Advanced numerical modeling of cracked tubular K joints: BEM and FEM comparison.” J. Bridge Eng., 432–442.
CEN. (European Committee for Standardization). (2003). “Actions on structures—Part 2: Traffic loads on bridges.” EN 1991-2: Eurocode 1, Brussels, Belgium.
CEN. (European Committee for Standardization). (2005). “Design of steel structures—Part 1-9: Fatigue.” EN 1993-1-9: Eurocode 3, Brussels, Belgium.
Chen, A. R., Ma, R. J., and Xu, Y. M. (2013). “Vehicle loading identification and its characteristics of Sutong Bridge in operation.” J. Chongqing Jiaotong Univ., 32(1), 729–733 (in Chinese).
China Communications Press. (2015). “Specifications for design of highway steel bridge.” Chinese design code JTG D64-2015, Beijing.
Connor, R., and Fisher, J. (2006). “Identifying effective and ineffective retrofits for distortion fatigue cracking in steel bridges using field instrumentation.” J. Bridge Eng., 745–752.
Deng, L., Yu, Y., Zou, Q., and Cai, C. (2014). “State-of-the-art review of dynamic impact factors of highway bridges.” J. Bridge Eng., 04014080.
Edward Zhou, Y., Beecher, J., Guzda, M., and Cunningham, D., II (2014). “Investigation and retrofit of distortion-induced fatigue cracks in a double-deck cantilever-suspended steel truss bridge.” J. Struct. Eng., D4014011.
Emrani, A. M. (2002). “Fatigue in Riveted Railway Bridges-a study of the fatigue performance of riveted stringers and stringer-to-floor-beam connections.” Licentiate thesis, Chalmers Univ. of Technology, Dept. of Structural Engineering, Göteborg, Sweden.
Fisher, J. W., and Roy, S. (2011). “Fatigue of steel bridge infrastructure.” Struct. Infrastruct. Eng., 7(7–8), 457–475.
Griffin, J. (2014). “Surface/near surface indication-characterization of surface anomalies from magnetic particle and liquid penetrant indications.” Tech. Rep. DE-FC36-04GO14230, Advanced Technology Institute, Birmingham, AL.
Guo, T., Liu, J., Zhang, Y., and Pan, S. (2015a). “Displacement monitoring and analysis of expansion joints of long-span steel bridges with viscous dampers.” J. Bridge Eng., 04014099.
Guo, T., Liu, Z., Pan, S., and Pan, Z. (2015b). “Cracking of longitudinal diaphragms in long-span cable-stayed bridges.” J. Bridge Eng., 04015011.
Ji, B., Liu, R., Chen, C., Maeno, H., and Chen, X. (2013). “Evaluation on root-deck fatigue of orthotropic steel bridge deck.” J. Constr. Steel Res., 90, 174–183.
Li, D. S., Ou, J. P., Lan, C. G., and Li, H. (2012). “Monitoring and failure analysis of corroded bridge cables under fatigue loading using acoustic emission sensors.” Sensors, 12(4), 3901–3915.
Lian, H. L. (2014). “Analysis of fatigue crack of the vertical diaphragm of steel box girder.” Steel Const., 29(8), 18–20.
Liu, L. P., and Zeng, X. W. (2004). “Second Nanjing cable-stayed bridge.” Struct. Eng. Int., 1(14), 34–36.
MacDougall, C., Green, M., and Shillinglaw, S. (2006). “Fatigue damage of steel bridges due to dynamic vehicle loads.” J. Bridge Eng., 320–328.
Mangus, A. R., and Sun, S. (2000). “Orthotropic deck bridges.” Bridge engineering handbook, W.-F. Chen and L. Duan, eds., CRC Press, Boca Raton, FL.
Martinez-Saucedo, G., Packer, J., and Christopoulos, C. (2008). “Gusset plate connections to circular hollow section braces under inelastic cyclic loading.” J. Struct. Eng., 1252–1258.
Martinez-Saucedo, G., Packer, J. A., and Willibald, S. (2006). “Parametric finite element study of slotted end connections to circular hollow sections.” Eng. Struct., 28(14), 1956–1971.
Masciotta, M. G., Ramos, L. F., Lourenço, P. B., Vastab, M., and Roeckc, G. D. (2015). “A spectrum-driven damage identification technique: Application and validation through the numerical simulation of the Z24 Bridge.” Mech. Syst. Sig. Process., 70–71, 578–600.
Ministry of Housing and Urban-Rural Development of the People’s Republic of China. (2003). “Code for design of Steel Structures.” Chinese design code GB 50017-2003, Beijing (in Chinese).
Nascimbene, R., Rassati, G. A., and Wijesundara, K. K. (2012). “Numerical simulation of gusset plate connections with rectangular hollow section shape brace under quasi-static cyclic loading.” J. Constr. Steel Res., 70, 177–189.
Shao, X., Yi, D., Huang, Z., Zhao, H., Chen, B., and Liu, M. (2013). “Basic performance of the composite deck system composed of orthotropic steel deck and ultrathin RPC layer.” J. Bridge Eng., 417–428.
Shaw, S., Kanvinde, A., and Fell, B. (2010). “Earthquake-induced net section fracture in brace connections-experiments and simulations.” J. Constr. Steel Res., 66(12), 1492–1501.
Walbridge, S., and Nussbaumer, A. (2002) “Probabilistic study of the fatigue behaviour of improved tubular bridge joints.” Proc., 3rd IABMAS Workshop on Life-Cycle Cost Analysis and Design of Civil Infrastructure Systems, ASCE, Reston, VA 194–206.
Wardhana, K., and Hadipriono, F. (2003). “Analysis of recent bridge failures in the United States.” J. Perform. Constr. Facil., 144–150.
Zhao, X., and Hancock, G. (1995). “Butt welds and transverse fillet welds in thin cold-formed RHS members.” J. Struct. Eng., 1674–1682.
Zhou, X., Treacy, M., Schmidt, F., Brühwiler, E., Toutlemonde, F., and Jacob, B. (2015). “Effect on bridge load effects of vehicle transverse in-lane position: A case study.” J. Bridge Eng., 04015020.
Zhou, Y. (2006). “Assessment of bridge remaining fatigue life through field strain measurement.” J. Bridge Eng., 737–744.
Zwerneman, F., West, A., and Lim, K. (1993). “Fatigue damage to steel bridge diaphragms.” J. Perform. Constr. Facil., 207–224.

Information & Authors

Information

Published In

Go to Journal of Bridge Engineering
Journal of Bridge Engineering
Volume 21Issue 11November 2016

History

Received: Oct 26, 2015
Accepted: Apr 19, 2016
Published online: May 25, 2016
Discussion open until: Oct 25, 2016
Published in print: Nov 1, 2016

Permissions

Request permissions for this article.

Authors

Affiliations

Tong Guo, M.ASCE [email protected]
Professor, Key Laboratory of Concrete and Prestressed Concrete Structure, Ministry of Education, Southeast Univ., Nanjing 210096, P. R. China (corresponding author). E-mail: [email protected]
Zhongxiang Liu [email protected]
Ph.D. Candidate, School of Civil Engineering, Southeast Univ., Nanjing 210096, P. R. China. E-mail: [email protected]
Ph.D. Candidate, School of Civil Engineering, Southeast Univ., Nanjing 210096, P. R. China. E-mail: [email protected]
Dazhang Han [email protected]
Bridge Chief Engineer, Jiangsu Transport Planning & Design Institute Ltd., Ziyun Avenue No. 9, Nanjing 210014, P.R. China. E-mail: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

Cited by

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share