Technical Papers
Jul 10, 2020

Influence of Local Delamination on Assembly Variation Modeling of Laminated Composite Beams

Publication: Journal of Aerospace Engineering
Volume 33, Issue 5

Abstract

Laminated composite components have been widely used in engineering fields, such as aerospace engineering, automotive industries, marine structures, and civil infrastructure. Due to the inherent properties of laminated composites, the impact of local delamination defects will result in a decrease of assembly dimensional precision and mechanical performance. This paper develops a modeling method to integrate the local delamination defects into the single-station assembly variation simulation procedure. First, the local deformation induced by the delamination defects is obtained by using the flexible joint model of the bimaterial interface. Then, the influence of the local displacement at the crack tip on the assembly variation propagation model is addressed. Based on the variation model, the impact of local delamination length ratio (a/h) is further studied for assembly of composite parts, and the comparisons of simulation results show that the delamination has a pronounced effect on the assembly deformation of composite components. Finally, two case studies on variation propagation modeling of a delaminated beam assembly are presented to illustrate and verify the proposed methodology.

Get full access to this article

View all available purchase options and get full access to this article.

Data Availability Statement

All data, models, and code generated or used during the study appear in the published article.

Acknowledgments

The work described in this paper is supported in part by a grant from the National Natural Science Foundation of China (No. 51775346). The authors are grateful for this financial support.

References

Camelio, J. A., S. J. Hu, and D. Ceglarek. 2003. “Modeling variation propagation of multi-station assembly systems with compliant parts.” J. Mech. Des. 125 (4): 673–681. https://doi.org/10.1115/1.16315741.1631574.
Camelio, J. A., S. J. Hu, and D. Ceglarek. 2004. “Impact of fixture design on sheet metal assembly variation.” J. Manuf. Syst. 23 (3): 182–193. https://doi.org/10.1016/S0278-6125(05)00006-3.
Corrado, A., W. Polini, L. Sorrentino, and C. Bellini. 2018. “Evaluation of the spring-in of CFRP thin laminates in dependence on process variation.” Procedia CIRP 75 (Jan): 415–420. https://doi.org/10.1016/j.procir.2018.04.042.
Hu, S. J., and J. Camelio. 2006. “Modeling and control of compliant assembly systems.” CIRP Ann. 55 (1): 19–22. https://doi.org/10.1016/S0007-8506(07)60357-6.
Hu, S. J., and Y. Koren. 1997. “Stream-of-variation theory for automotive body assembly.” CIRP Ann. 46 (1): 1–6. https://doi.org/10.1016/S0007-8506(07)60763-X.
Kim, J. K., and T. X. Yu. 1997. “Forming and failure behavior of coated, laminated and sandwiched sheet metals: A review.” J. Mater. Process. Technol. 63 (1–3): 33–42. https://doi.org/10.1016/S0924-0136(96)02596-4.
Lasri, L., M. Nouari, and M. El Mansori. 2009. “Modelling of chip separation in machining unidirectional FRP composites by stiffness degradation concept.” Compos. Sci. Technol. 69 (5): 684–692. https://doi.org/10.1016/j.compscitech.2009.01.004.
Liu, S. C., and S. Hu. 1997. “Variation simulation for deformable sheet metal assemblies using finite element methods.” J. Manuf. Sci. Eng. 119 (3): 368–374. https://doi.org/10.1115/1.2831115.
Liu, T., Z. M. Li, S. Jin, and W. Chen. 2019. “Compliant assembly analysis including initial deviations and geometric nonlinearity—Part I: Beam structure.” Proc. Inst. Mech. Eng. 233 (12): 4233–4246. https://doi.org/10.1177/0954406218813392.
Pagani, A., and E. Carrera. 2017. “Large-deflection and post-buckling analyses of laminated composite beams by Carrera unified formulation.” Compos. Struct. 170 (Jun): 40–52. https://doi.org/10.1016/j.compstruct.2017.03.008.
Pegorin, F., K. Pingkarawat, and A. P. Mouritz. 2015. “Comparative study of the mode I and mode II delimitation fatigue properties of z-pinned aircraft composites.” Mater. Des. 65 (Jan): 139–146. https://doi.org/10.1016/j.matdes.2014.08.072.
Peng, Q., X. Peng, Y. Wang, and T. Wang. 2015. “Investigation on V-bending and spring back of laminated steel sheets.” J. Manuf. Sci. Eng. 137 (4): 041002. https://doi.org/10.1115/1.4029651.
Point, N., and E. Sacco. 1996. “A delimitation model for laminated composites.” Int. J. Solids Struct. 33 (4): 483–509. https://doi.org/10.1016/0020-7683(95)00043-A.
Qiao, P., and F. Chen. 2011. “On the compliance and energy release rate of generically-unified beam-type fracture specimens.” J. Compos. Mater. 45 (1): 65–101. https://doi.org/10.1177/0021998310371545.
Qiao, P., L. Shan, F. Chen, and J. Wang. 2009. “Local delimitation buckling of laminated composite beams using novel joint deformation models.” J. Eng. Mech. 136 (5): 541–550. https://doi.org/10.1061/(ASCE)EM.1943-78890000093.
Qiao, P., and J. Wang. 2004. “Mechanics and fracture of crack tip deformable bi-material interface.” Int. J. Solids Struct. 41 (26): 7423–7444. https://doi.org/10.1016/j.ijsolstr.2004.06.006.
Schleich, B., and S. Wartzack. 2013. “How to determine the influence of geometric deviations on elastic deformations and the structural performance?” Proc. Inst. Mech. Eng. 227 (5): 754–764. https://doi.org/10.1177/0954405412468994.
Söderberg, R., K. Wärmefjord, and L. Lindkvist. 2015. “Variation simulation of stress during assembly of composite parts.” CIRP Ann. 64 (1): 17–20. https://doi.org/10.1016/j.cirp.2015.04.048.
Vo-Duy, T., D. Duong-Gia, V. Ho-Huu, H. C. Vu-Do, and T. Nguyen-Thoi. 2017. “Multi-objective optimization of laminated composite beam structures using NSGA-II algorithm.” Compos. Struct. 168 (May): 498–509. https://doi.org/10.1016/j.compstruct.2017.02.038.
Wang, H. 2018. “Effect of spring-in deviation on fatigue life of composite elevator assembly.” Appl. Compos. Mater. 25 (6): 1357–1367. https://doi.org/10.1007/s10443-017-9670-0.
Xiao, X., C. K. Hsiung, and Z. Zhao. 2008. “Analysis and modeling of flexural deformation of laminated steel.” Int. J. Mech. Sci. 50 (1): 69–82. https://doi.org/10.1016/j.ijmecsci.2007.05.005.
Zeng, W., Y. Rao, C. Long, and P. Wang. 2017. “Prediction of service life for assembly with time-variant deviation.” IOP Conf. Ser. Mater. Sci. Eng. 212 (1): 012021. https://doi.org/10.1088/1757-899X/212/1/012021.
Zhang, T., and J. Shi. 2016a. “Stream of variation modeling and analysis for compliant composite part assembly—Part I: Single-station processes.” J. Manuf. Sci. Eng. 138 (12): 121003. https://doi.org/10.1115/1.4033231.
Zhang, T., and J. Shi. 2016b. “Stream of variation modeling and analysis for compliant composite part assembly—Part II: Multi station processes.” J. Manuf. Sci. Eng. 138 (12): 121004. https://doi.org/10.1115/1.4033282.

Information & Authors

Information

Published In

Go to Journal of Aerospace Engineering
Journal of Aerospace Engineering
Volume 33Issue 5September 2020

History

Received: Jan 2, 2020
Accepted: May 19, 2020
Published online: Jul 10, 2020
Published in print: Sep 1, 2020
Discussion open until: Dec 10, 2020

Permissions

Request permissions for this article.

Authors

Affiliations

Jinyu Liu
Ph.D. Candidate, State Key Laboratory of Mechanical System and Vibration, Shanghai Key Lab of Digital Manufacture for Thin-Walled Structures, School of Mechanical Engineering, Shanghai Jiao Tong Univ., Shanghai 200240, China.
Associate Professor, State Key Laboratory of Ocean Engineering, School of Naval Architecture, Ocean and Civil Engineering, Shanghai Jiao Tong Univ., Shanghai 200240, China (corresponding author). ORCID: https://orcid.org/0000-0002-9794-7158. Email: [email protected]
Tao Liu
Assistant Professor, State Key Laboratory of Ocean Engineering, School of Naval Architecture, Ocean and Civil Engineering, Shanghai Jiao Tong Univ., Shanghai 200240, China.
P.E.
Professor, Dept. of Civil and Environmental Engineering, Washington State Univ., Sloan 117, Pullman, WA 99164-2910. ORCID: https://orcid.org/0000-0003-2769-0147

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

Cited by

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share