Technical Notes
May 28, 2014

Car-Top Test Module as a Low-Cost Alternative to Wind Tunnel Testing of UAV Propulsion Systems

Publication: Journal of Aerospace Engineering
Volume 27, Issue 6

Abstract

In an effort to assess motor and propeller performance for small unmanned aerial vehicles (UAVs), a car-top test module has been developed. This device allows for characterization of propeller and motor combinations in mean flow without the investment that is inherent with wind tunnel testing. Additionally, propulsion systems can be tested for reliability in real-world environments without risk to an airframe. Measurements of the propeller efficiency, thrust coefficient, power coefficient, and temperature of the motor and the electronic speed controller as initial parameters of interest are reported. Thrust at different advance ratios is compared to data from wind tunnel testing in order to gauge the accuracy of this technique. The module performed well in its intended role, and it is recommended that similar devices be used for time-critical or low-cost applications.

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Acknowledgments

This research was supported in part by WSU president Elson Floyd’s signature student design program and by the National Science Foundation under Grant No. CMMI-1026264. The authors would like to thank Kurt Hutchinson and the Mechanical Engineering 406 lab at WSU for their assistance.

References

Ananda, G. (2014). APC 19X12 thin electric, UIUC propeller database, 〈http://aerospace.illinois.edu/m-selig/props/propDB.html〉 (Mar. 2, 2014).
Brandt, J. B., and Selig, M. S. (2011). “Propeller performance data at low Reynolds numbers.” Proc., 49th AIAA Aerospace Science Meeting, AIAA, Orlando, FL.
Chaney, C., Adam, P., Leachman, J., and Matveev, K. I. (2013). “Development of the Genii-UAS demonstrator: A small-class vehicle with low wing loading and fuel cell propulsion.” Proc., 31st AIAA Applied Aerodynamics Conf., AIAA, San Diego, CA.
Lundström, D. (2012). “Aircraft design automation and subscale testing—with special reference to micro air vehicles.” Doctoral dissertation, Dept. of Management and Engineering, Linköping Univ., Linköping, Sweden.
Merchant, M. P. (2004). “Propeller performance measurement for low Reynolds number unmanned aerial vehicle applications.” M.S. thesis, Dept. of Aerospace Engineering, Wichita State Univ., Wichita, KS.
Ol, M., Zeune, C., and Logan, M. (2008). “Analytical-experimental comparison for small electric unmanned air vehicle propellers.” Proc., 26th AIAA Applied Aerodynamics Conf., AIAA, Honolulu, HI.
Tigner, B., et al. (1998). “Test techniques for small-scale research aircraft.” Proc., 16th AIAA Applied Aerodynamics Conf., AIAA, Albuquerque, NM.

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Go to Journal of Aerospace Engineering
Journal of Aerospace Engineering
Volume 27Issue 6November 2014

History

Received: Dec 4, 2013
Accepted: Apr 3, 2014
Published online: May 28, 2014
Discussion open until: Oct 28, 2014
Published in print: Nov 1, 2014

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Authors

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Christopher S. Chaney
Graduate Student, School of Mechanical and Materials Engineering, Washington State Univ., Pullman, WA 99164.
Justin K. Bahrami
Undergraduate Student, School of Mechanical and Materials Engineering, Washington State Univ., Pullman, WA 99164.
Patrick A. Gavin
Undergraduate Student, School of Mechanical and Materials Engineering, Washington State Univ., Pullman, WA 99164.
Elijah D. Shoemake
Undergraduate Student, School of Mechanical and Materials Engineering, Washington State Univ., Pullman, WA 99164.
Eric S. Barrow
Undergraduate Student, School of Mechanical and Materials Engineering, Washington State Univ., Pullman, WA 99164.
Konstantin I. Matveev [email protected]
Associate Professor, School of Mechanical and Materials Engineering, Washington State Univ., Pullman, WA 99164 (corresponding author). E-mail: [email protected]

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