Technical Papers
Mar 18, 2020

Technical Analysis and Comparison of Formwork-Making Methods for Customized Prefabricated Buildings: 3D Printing and Conventional Methods

Publication: Journal of Architectural Engineering
Volume 26, Issue 2

Abstract

Three-dimensional (3D) printing technology is increasingly playing an essential role in the customization of prefabricated buildings. To demonstrate its high-quality, cost, and time-saving advantages, this paper first presents a technical analysis of prefabricated formwork-making using 3D printing. Then, we compare 3D printing to the two conventional methods of manual wood and computer numerical control (CNC) foam using a demonstration house with curved walls specially designed and constructed using these three formwork-making methods. We concluded from our comparison that the 3D-printed polymer-based formwork-making method performed best in accuracy and time, and generated greater cost-effectiveness than did the manual wood and CNC foam formwork-making methods for the mass production of customized prefabricated buildings. Lastly, this paper provides design guidelines for architects to help achieve the highest economic savings and efficiency in customized prefabricated formwork utilizing the 3D printing method.

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Acknowledgments

The authors gratefully acknowledge the assistance of Gate Construction Materials Group and Nanjing Beilida New Material System Engineering Co., Ltd. who participated in the fabrication of the demonstration house and provided the formwork-making data.

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Go to Journal of Architectural Engineering
Journal of Architectural Engineering
Volume 26Issue 2June 2020

History

Received: Jul 1, 2019
Accepted: Sep 18, 2019
Published online: Mar 18, 2020
Published in print: Jun 1, 2020
Discussion open until: Aug 18, 2020

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Authors

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Ph.D. Candidate, School of Architecture, Tsinghua Univ., 30 Shuangqing Rd., Haidian District, Beijing 100084. ORCID: https://orcid.org/0000-0001-9143-9518. Email: [email protected]
Associate Professor, Sam Fox School of Design and Visual Art, Washington Univ. in St. Louis, One Brookings Drive, St. Louis, MO 63130 (corresponding author). Email: [email protected]
Associate Professor, Purdue Univ., School of Civil Engineering, Neil Armstrong Hall of Engineering, 701 W. Stadium Ave., West Lafayette, IN 47907. Email: [email protected]
Master Student, Sam Fox School of Design and Visual Art, Washington Univ. in St. Louis, One Brookings Drive, St. Louis, MO 63130. ORCID: https://orcid.org/0000-0003-1474-2809. Email: [email protected]
Master Student, Sam Fox School of Design and Visual Art, Washington Univ. in St. Louis, One Brookings Drive, St. Louis, MO 63130. https://orcid.org/0000-0002-8734-8901 Email: [email protected]

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