TECHNICAL PAPERS
Mar 1, 2007

Prevention and Mitigation Strategies to Address Recent Brittle Fractures in Steel Bridges

Publication: Journal of Bridge Engineering
Volume 12, Issue 2

Abstract

Brittle fracture results in unplanned loss of service, very costly repairs, concern regarding the future safety of the structure, and potential loss of life. These types of failures are most critical when there is no evidence of fatigue cracking leading up to the fracture and the fracture origin is concealed from view. Hence, the failure occurs without warning and the details are, essentially, noninspectable. In these cases, it appears desirable to take a proactive approach and introduce preventative retrofits to reduce the potential for future crack development. These efforts will help ensure that the likelihood of unexpected fractures is minimized. This paper examines the behavior of two bridge structures in which brittle fractures have developed in recent times, discusses the causes of the failures, and offers suggested design strategies for prevention and retrofit mitigation techniques. In situations where considerable uncertainty exists in the prediction of accumulated damage or in the ability to reliably inspect critical details, preemptive retrofit strategies appear to be highly desirable.

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Acknowledgments

The forensic investigation into the failure of the US 422 Bridge was sponsored by the Pennsylvania Department of Transportation and the ATLSS Engineering Research Center at Lehigh University. The forensic investigation into the failure of the Hoan Bridge was sponsored by the Wisconsin Department of Transportation and the Federal Highway Administration. Thanks are also due to Zhan Xi and Hernando Tjiang for their assistance with material tests and modeling at the Turner–Fairbank Research Center, FHwA. The writers are also grateful to Mr. Hussam Mahmoud, who performed the detailed linear and nonlinear finite-element analysis used to develop the data related to the triaxiality factor.

References

Barsom, J., and Rolfe, S. (1999). Fracture and fatigue control in structures: Application of fracture mechanics, 3rd Ed., ASTM, West Conshohocken, Pa.
Connor, R. J., and Fisher, J. W. (2002). “Report on field measurements on the Hoan Bridge (I-794) Milwaukee, WI.” Final ATLSS Rep. No. 02-01, Center for Advanced Technology for Large Structural Systems, Lehigh Univ., Bethlehem, Pa.
Connor, R. J., Dexter, R. J., and Mahmoud, H. N. (2005). “Inspection and management of bridges with fracture-critical members.” National Cooperative Highway Research Program, Synthesis Project Final Rep. 35-08, National Academy Press, Washington, D.C.
Dexter, R. J., and Fisher, J. W. (1997). “Fatigue and fracture.” Steel design handbook, LRFD method, Chap. 8, A. R. Tamboli, ed., McGraw-Hill, New York.
Dexter, R. J., Wright, W. J., and Fisher, J. W. (2004). “Fatigue and fracture of steel girders.” J. Bridge Eng., 9(3), 278–286.
Fisher, J. W. (1984). Fatigue and fracture in steel bridges, Wiley, New York.
Kaufmann, E. J., Connor, R. J., and Fisher, J. W. (2004). “Failure analysis of the US 422 girder fracture.” Final ATLSS Rep. No. 04-21, Center for Advanced Technology for Large Structural Systems, Lehigh Univ., Bethlehem, Pa.
Mahmoud, H. N., Connor, R. J., and Fisher, J. W. (2005). “Finite-element investigation of the fracture potential of highly constrained details.” Comput. Aided Civ. Infrastruct. Eng., 20, 383–392.
Schafer, B., Ojdrovic, R., and Zerghamee, M. (2000). “Triaxiality and fracture of steel moment connections.” J. Struct. Eng., 126(10), 1131–1139.
Wright, W. J., Fisher, J. W., Sivakumar, B., Kaufmann, E. J., Xi, Z., Edberg, W., and Tjiang, H. (2001a). “Hoan Bridge forensic investigation failure analysis.” Final FHWA Research Rep., Federal Highway Administration, Washington, D.C.
Wright, W. J., Strock, T., and Hartmann, J. (2001b). “Hoan Bridge forensic investigation—Documentation of condition prior to demolition.” FHWA Research Rep., Federal Highway Administration, Washington, D.C.

Information & Authors

Information

Published In

Go to Journal of Bridge Engineering
Journal of Bridge Engineering
Volume 12Issue 2March 2007
Pages: 164 - 173

History

Received: Jan 27, 2005
Accepted: Feb 15, 2006
Published online: Mar 1, 2007
Published in print: Mar 2007

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Authors

Affiliations

Robert J. Connor, M.ASCE
Assistant Professor, School of Civil Engineering, Purdue Univ., West Lafayette, IN 47907. E-mail: [email protected]
Eric J. Kaufmann
Senior Research Engineer, ATLSS Engineering Research Center, Lehigh Univ., Bethlehem, PA 18015. E-mail: [email protected]
John W. Fisher, Hon.M.ASCE
Professor Emeritus, Dept. of Civil and Environmental Engineering, Lehigh Univ., Bethlehem, PA 18015. E-mail: [email protected]
William J. Wright, M.ASCE
Research Engineer, FHWA Turner Fairbanks Research Center, 6300 Georgetown Pike, McLean, VA 22101. E-mail: [email protected]

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