TECHNICAL PAPERS
May 1, 1998

Bridge Stay Cable Corrosion Protection. I: Grout Injection and Load Testing

Publication: Journal of Bridge Engineering
Volume 3, Issue 2

Abstract

This paper is the first of two companion papers that cover the results of corrosion and structural testing of eight large-scale stay cable specimens. Four of the specimens had the traditional stay-cable corrosion protection system of portland cement (PC) grout and high-density polyethylene (HDPE) sheathing, whereas the second four specimens used improved protection systems such as epoxy-coated, galvanized, greased, and sheathed strand or an improved grout with silica fume in the grout. A unique accelerated corrosion testing technique developed for bridge stay cables is also described. Among other critical findings, it was found that the PC grout would crack within 2–3 days after the exterior sheathing was cut to simulate accidental breaks in the field. It was also found that precompressing the grout was not effective in reducing the amount and size of cracks in grout. In addition, it was found that the presence of grout did not significantly increase the axial or flexural stiffness of the test specimens.

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References

1.
Engelke, P. (1986). “State-of-the-art grout injection techniques for prestressed concrete.”Beton- und Stahlbetonbau, Berlin, Germany, 81(6), 147–150 (in German).
2.
Hamilton III, H. R. (1995). “Investigation of corrosion protection systems for bridge stay cables,” PhD dissertation, University of Texas, Austin, Tex.
3.
Hamilton III, H. R., and Breen, J. E. (1995). “International survey of current opinion on bridge stay cable systems.”Proc., Int. Assoc. of Bridge and Struct. Engrs. Symp., IABSE, Zurich, Switzerland, 843–853.
4.
Neville, A. M. (1981). Properties of concrete. Pitman Publishing, London, England.
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Recommendations for stay cable design, testing, and installation. (1993). Committee on Cable-Stayed Bridges, Post-Tensioning Institute, Phoenix, Ariz.
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Saul, R., and Svensson, H. S.(1990). “On the corrosion protection of stay cables.”Der Stahlbau, 6, 165–176.
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Stafford, D. G., and Watson, S. C. (1987). “A discussion of some critical corrosion problems in the cable elements of stayed girder structures.”US-European Workshop on Bridge Evaluation, Repair and Rehabilitation, St. Rémy-lès-Chevreuse, France, 622–637.
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Stafford, D. G., and Watson, S. C. (1988). “Cables in trouble.”Civ. Engrg., ASCE, 58(4).
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Swait, J., and Funahashi, M. (1991). “Corrosion protection systems for bridge stay cables and anchorages, Volume I: final report.”Rep. No. FHWA-RD-91-050, Federal Highway Administration, Washington, D.C.

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Go to Journal of Bridge Engineering
Journal of Bridge Engineering
Volume 3Issue 2May 1998
Pages: 64 - 71

History

Published online: May 1, 1998
Published in print: May 1998

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Authors

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H. R. Hamilton, III
Asst. Prof. of Civ. Engrg., Univ. of Wyoming, P.O. Box 3295, Laramie, WY 82071-3295.
J. E. Breen
Nasser Al-Rashid Chair in Civ. Engrg., Univ. of Texas at Austin, 10100 Burnett Rd., Pickle Res. Ctr., FSEL, Austin, TX 78758.
K. H. Frank
Prof. of Civ. Engrg., Univ. of Texas at Austin, 10100 Burnett Rd., Pickle Res. Ctr., FSEL, Austin, TX.

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