TECHNICAL PAPERS
Jan 1, 2007

Comparison of Physical Properties between Treated and Untreated Bauxite Residue Mud

Publication: Journal of Materials in Civil Engineering
Volume 19, Issue 1

Abstract

Dry stacking is an improved method of storing bauxite residue mud, a by-product of the Bayer process in the alumina industry. Stacking has the potential to increase the density and stability of the residue deposit, reducing the costs associated with the construction of impoundment areas. Minimizing the land area exposed to the residue mud also reduces the possibility of groundwater contamination. The stored residue is alkaline and carries the potential for environmental impacts over the long term. Carbonation is being evaluated at Alcoa World Alumina Australia’s (Alcoa’s) Kwinana Refinery in Western Australia, as a means of neutralizing residue alkalinity. This paper details the physical characteristics exhibited by bauxite residue following treatment with carbonation and/or the addition of bitterns. The impact of residue carbonation and bitterns addition on the initial drainage and drying behavior of bauxite residues was evaluated. The long term consolidation properties of the residues and the impact of these chemical treatments on the overall stability of the deposit was also determined.

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Acknowledgments

This project was commissioned by Alcoa World Alumina Australia. A number of Alcoa staff assisted with this project, including Brian Ellis, Tom Pope, John Smith, Don Jones, Robert Robless and Steve Gibbs. Staff at Kanga and Associates, particularly Kanga and Kane Bennett assisted in the performance of in situ testing, and Fotios Andronis assisted with the triaxial tests. Thanks must go to Dr. Ian Chandler and Dr. Kitty Drok for proofreading this paper and providing useful suggestions to clarify the information.

References

Bodley, A. (2001). “Comparison of physical properties between treated and untreated bauxite residue mud.” Honours' thesis, School of Engineering, Dept. of Civil Engineering, Curtin Univ. of Technology, Perth, Western Australia, Australia.
Cooling, D. J. (1985). “Finite strain consolidation of red mud from the alumina refining industry.” MASc thesis, Curtin Univ., Perth, Western Australia, Australia.
Cooling, D. J. (2000). “Case study of Alcoa’s W A dry stacking operation.” Paste technology seminar, Perth, Western Australia, Australia, Sec. 18.
Cooling, D. J., and Elias, D. (1994). “Development of dry stacking of residue above a wet disposal area.” Short course on mine residue management, Australian Centre for Geomechanics V. W. A, Alcoa World Alumina Australia, Kwinana, Australia, Sec. 5.
Cooling, D. J., Hay, P., and Guilfoyle, L. (2002). “Carbonation of bauxite residue.” Paper Submitted to the 6th Int. Alumina Quality Workshop, 185–190.
Head, K. H. (1986). Manual of soil laboratory testing volume 3: Effective stress tests, Pentech, London.
Hughes, C. A., Harrison, I. R., Mullett, M. E., and Cardile, C. M. (1992), Evaluation of carbon dioxide treatment of red mud, CSIRO Division of Mineral Products, MPC/P-026.
Milne, K. L. (1991). “Engineering characteristics of bauxite residue/sand mixes.” Final Year Bachelor of Engineering Project, School of Civil Engineering, Curtin Univ. of Technology, Perth, Western Australia, Australia.
Nikraz, H. (2000a). “Geotechnical engineering 365.” Lecture notes, School of Civil Engineering, Curtin Univ. of Technology, Perth, Western Australia, Australia.
Nikraz, H. (2000b). “Site Investigation.” Geotechnical Engineering 463, lecture notes, School of Civil Engineering, Curtin Univ. Technology, Perth, Western Australia, Australia.
Press, M. (1979). “Report on consolidation and permeability characteristics of drainable mud disposal.” Internal rep., Alcoa World Australia.
Richardson, N. (1995). “Investigation into the use of thin mud layers to aid dust suppression and increase drying rates at Alcoa’s Kwinana residue disposal site.” Rep. to Alcoa World Alumina, Final Year Civil Engineering Project, Curtin University of Technology, Perth, Western Australia, Australia.
Summers, J. (1996). “Residue carbonation pilot plant progress report–1996 drying trials.” Internal Rep., Alcoa World Alumina Australia, Kwinana, Australia.
Virotec. (1996). “New strategies for the management of Bauxite refinery residues.” Rep. by Basecon Technologies.

Information & Authors

Information

Published In

Go to Journal of Materials in Civil Engineering
Journal of Materials in Civil Engineering
Volume 19Issue 1January 2007
Pages: 2 - 9

History

Received: Feb 11, 2005
Accepted: Jul 29, 2005
Published online: Jan 1, 2007
Published in print: Jan 2007

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Notes

Note. Associate Editor: Hilary I. Inyang

Authors

Affiliations

Hamid R. Nikraz
Dept. of Civil Engineering, Curtin Univ. of Technology, GPO Box U1987, Perth 6845, Western Australia, Australia (corresponding author). E-mail: [email protected]
Andrew J. Bodley
Dept. of Civil Engineering, Curtin Univ. of Technology, GPO Box, U1987, Perth 6845, Western Australia, Australia.
David J. Cooling
Alcoa World Alumina Australia, PO Box 161, Kwinana 6966, Western Australia, Australia.
Mahfooz Soomro
Dept. of Civil Engineering, Curtin Univ. of Technology, GPO Box, U1987, Perth 6845, Western Australia, Australia.

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