Forensic Investigation of Ultrathin Whitetopping Pavements in Florida

Developed in the early 1990s, ultrathin whitetopping (UTW) is a relatively new technique for asphalt pavement rehabilitation. To evaluate the applicability of UTW pavement in Florida, in 1997, the Florida Department of Transportation (FDOT) constructed an experimental UTW pavement in a weigh station along I-10, located in north Florida. The performance of these test sections, however, was less than ideal, with the observation of some early cracking on the concrete surface, which developed into severe cracking with time. Therefore, a forensic investigation was conducted to determine the causes of the problems in these UTW sections, so that lessons could be learned from this experimental project, the use of UTW under Florida’s conditions could be adequately assessed, and UTW technology could be properly applied in the future. The scope of work consisted of field evaluation, laboratory testing, and pavement design evaluation. Field evaluation included a pavement condition survey, pavement temperature measurement, nondestructive load testing using a falling weight deflectometer, and slab thickness determination. Laboratory tests were performed to determine concrete and asphalt material properties. Other design and traffic data were also acquired from FDOT. Data collected from the field evaluation and laboratory testing were used in conjunction with a mechanistic UTW pavement design/evaluation procedure to determine the possible causes for premature failure. From this comprehensive evaluation, the primary cause for the failure was found to be inadequate UTW pavement design. The inadequacy of the combination of thickness and slab dimensions contributed to the early cracking of the UTW pavement.