TECHNICAL PAPERS
Oct 1, 2007

Productivity Aspects of Urban Freeway Rehabilitation with Accelerated Construction

Publication: Journal of Construction Engineering and Management
Volume 133, Issue 10

Abstract

Over the last 5years the California Department of Transportation (Caltrans) has completed three experimental long-life urban freeway rehabilitation projects by utilizing a fast-track (accelerated) construction approach of around-the-clock operations under extended closure. This paper presents the fast-track rehabilitation approaches and the as-built production rates of major rehabilitation operations monitored at the three experimental projects. The monitoring results show that the contractor’s production rates varied considerably depending upon the construction logistics, material delivery and hauling methods, lane-closure tactics, and/or pavement designs being implemented. A higher production rate and a noticeable “learning-curve effect” were observed when full-width rehabilitation was compared with partial-width rehabilitation, when continuous lane reconstruction was compared with random slab replacements, and when full roadbed closures were compared with partial lane closures. Findings in this study suggest that Caltrans should evaluate project-specific conditions and constraints, which might restrict use of a preferred rehabilitation scheme, by taking production rate variances into account when establishing schedule baselines of construction staging plans and incentive/disincentive contracts for urban freeway rehabilitation projects.

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Acknowledgments

This paper describes research activities requested and sponsored by the California Department of Transportation (Caltrans), Division of Research and Innovation. Caltrans sponsorship is gratefully acknowledged. The writers thank the Caltrans District 7 and District 8 construction and traffic engineers and the projects’ main contractors, namely, Morrison Knudsen Co. (I-10 Pomona), Excel Paving Co. (I-710 Long Beach), and Coffman Specialty, Inc. (I-15 Devore). Thanks also go to the staff and student researchers at the University of California Pavement Research Center for their contributions to the construction data collection. The contents of this paper reflect the views of the writers and do not reflect the official views or policies of the State of California or the Federal Highway Administration.

References

California Department of Transportation (Caltrans). (1998). “Ten-year state highway system rehabilitation plan 1998-99 through 2007-08.” Maintenance and Transportation Programming, California Department of Transportation, Sacramento, Calif., ⟨http://www.dot.ca.gov/hq/transprog/reports/tnyrplan.pdf⟩ (June 10, 2003).
Dunston, P. S., Savage, B. M., and Mannering, F. L. (2000). “Weekend closure for construction of asphalt overlay on urban highway.” J. Constr. Eng. Manage., 126(4), 313–319.
Ellis, Jr., R. D., and Kumar, A. (1993). “Influence of nighttime operations on construction cost and productivity.” Transportation Research Record. 1389, Transportation Research Board, Washington, D.C., 31–37.
Federal Highway Administration (FHwA). (1998). “Developing long-lasting, lower maintenance highway pavement by the research and technology coordinating committee.” ⟨http://www.tfhrc.gov/pubrds/julaug98/developing.htm⟩ (July 30, 2003).
Hancher, D. E., and Taylor, T. R. B. (2001). “Nighttime construction issues.” Transportation Research Record. 1761, Transportation Research Board, Washington, D.C., 107–115.
Hinze, J. W., and Carlisle, D. (1990). An evaluation of the important variables in nighttime construction, Transportation Northwest (TRANSNOW), Univ. of Washington, Seattle.
Lee, E. B., Harvey, J. T., and Thomas, D. (2005). “Integrated design/construction/operations analysis for fast-track urban freeway reconstruction.” J. Constr. Eng. Manage., 131(12), 1283–1291.
Lee, E. B., and Ibbs, C. W. (2005). “Computer simulation model: Construction analysis for pavement rehabilitation strategies.” J. Constr. Eng. Manage., 131(4), 449–458.
Lee, E. B., Lee, H., and Akbarian, M. (2005). “Accelerated pavement rehabilitation and reconstruction with long-life asphalt concrete on high-trafficked urban highway.” Transportation Research Record. 1905, Transportation Research Board, Washington, D.C., 56–66.
Lee, E. B., Roesler, J., Harvey, J. T., and Ibbs, C. W. (2002). “Case study of urban concrete pavement rehabilitation on Interstate 10.” J. Constr. Eng. Manage., 128(1), 49–56.
Transportation Research Board (TRB). (1998). “Get-it, get-out, and stay-out.” Proc., Workshop on Pavement Renewal for Urban Freeways, Irvine, Calif., ⟨http://gulliver.trb.org/publications/sp/getin_getout_stayout.pdf⟩ (July 30, 2005).

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Published In

Go to Journal of Construction Engineering and Management
Journal of Construction Engineering and Management
Volume 133Issue 10October 2007
Pages: 798 - 806

History

Received: Aug 22, 2005
Accepted: Feb 22, 2007
Published online: Oct 1, 2007
Published in print: Oct 2007

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Authors

Affiliations

Eul-Bum Lee [email protected]
P.E.
Associate Researcher, Institute of Transportation Studies, Univ. of California at Berkeley, 1353 S. 46th St., Bldg. 452 (PRC), Richmond, CA 94804 (corresponding author). E-mail: [email protected]
Graduate Student Researcher, Dept. of Civil and Environmental Engineering, Univ. of California at Berkeley, 215 McLaughlin Hall, Berkeley, CA 94720. E-mail: [email protected]
P.E.
Professor, Dept. of Civil and Environmental Engineering, Univ. of California at Berkeley, 213 McLaughlin Hall, Berkeley, CA 94720. E-mail: [email protected]

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