TECHNICAL PAPERS
Jul 15, 2004

Resource Allocation for Concrete Batch Plant Operation: Case Study

Publication: Journal of Construction Engineering and Management
Volume 130, Issue 4

Abstract

A concrete batch plant is an important element in any concrete construction process, whether it is working as a central mixing plant onsite or is offsite supplying ready mixed concrete to a project. This study tackles the problem of optimizing plant production to maximize profit and, if possible, revenue. A linear programming model has been designed to optimize the plant operation. The maximum production rate for each type of concrete can be obtained by solving the model under the given constraints. A sensitivity analysis is conducted to provide management with a flexible range of prices per cubic yard (cubic meter) and material storage limits. In addition, a model has been designed to determine the optimal number of transit mixers based upon the required quantity of concrete. A chart has been developed to determine the quantities of concrete ingredient materials required daily to organize the available storage space and to plan their delivery.

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References

Camillo, J.(1996). “Controlling the flow of truck mixers.” Concrete J., 14(4), 250–256.
Gaynor, R. D. (1994). Ready mixed concrete, National Ready Mixed Concrete Association, Silver Spring, Md.
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Mininger, R. C. (1969). Study of ASTM limits on delivery time, National Ready Mixed Concrete Association, Silver Spring, Md.
National Ready Mixed Concrete Association (NRMCA). (1995). Truck mixer driver’s manual, Silver Spring, Md.
National Ready Mixed Concrete Association (NRMCA). (2001). Industry fact sheet, Silver Spring, Md.
Peurify, R. L., Ledbetter, W. B., and Schexnayder, C. J. (1996). Construction planning, equipment, and methods, 5th Ed., McGraw-Hill, New York.
Strehlow, R. W. (1973). Concrete plant production, National Ready Mixed Concrete Association, Silver Spring, Md.
Strehlow, R. W. (1974). Relating concrete plant production to equipment selection, National Ready Mixed Concrete Association, Silver Spring, Md.
Winston, W. L. (1994). Operations research: Applications and algorithms, 3rd Ed., Duxbury, Belmont, Calif.
Zayed, T. M., and Halpin, D. W.(2001). “Simulation as a tool for research management.” J. Constr. Eng. Manage., 127(2), 132–141.

Information & Authors

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Go to Journal of Construction Engineering and Management
Journal of Construction Engineering and Management
Volume 130Issue 4August 2004
Pages: 560 - 569

History

Received: May 20, 2002
Accepted: May 6, 2003
Published online: Jul 15, 2004
Published in print: Aug 2004

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Authors

Affiliations

Tarek M. Zayed
Assistant Professor in Construction Engineering and Management, Zagazig Univ., Zagazig, Egypt; presently, Assistant Professor, Dept. of Building, Civil & Environmental Engineering, Concordia Univ., BE-357, 1257 Guy St., Montréal PQ, Canada H3H 1H5.
Issam Minkarah
Jacob Lichter Professor Emeritus, Construction Engineering, Civil, and Environmental Engineering Dept., 730 ERC Building, Univ. of Cincinnati, Cincinnati, OH 45221.

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