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Technical Papers
Apr 10, 2024

Laboratory Measurements of Hydraulic Jacking Uplift Pressure at Offset Joints and Cracks

Publication: Journal of Hydraulic Engineering
Volume 150, Issue 4

Abstract

Hydraulic jacking is a serious threat to concrete spillway chutes, demonstrated by the catastrophic spillway chute failure at California’s Oroville Dam in 2017. To improve the understanding of uplift pressure and joint flow developed at open, offset joints and enable design and evaluation of anchors, drain systems, and joint remediations that could help prevent such failures, laboratory tests were performed in a supercritical flume furnished with a model joint where the gap width to offset height ratio was varied over a 7251 range. The tests included measurement of boundary layer velocity profiles approaching the joint. Uplift pressures were normalized to the velocity head near the boundary, which is related to the depth-wise velocity profile exponents determined in the experiments and can be estimated for field applications from the chute friction factor. The normalized uplift varies with the joint aspect ratio and the flow depth to offset height ratio. The new relations reduce the uncertainty of modeled uplift pressures by a factor of 2.87 over previous methods. Example applications demonstrate practical upper limits for potential uplift pressure. Subsequent articles will address discharge into offset joints, the dissipation of uplift via drainage, and the effect of different methods for remediating existing offsets to reduce uplift.

Practical Applications

Concrete spillway chutes develop cracks and must necessarily be constructed with joints, both of which are prone to displacement over time that may create offsets into the flow. Flow striking such offsets is brought suddenly to rest, similar to a pedestrian tripping on a sidewalk crack. The local stoppage of flow at the offset creates dangerously high pressures that can be injected into the foundation, leading to erosion beneath the slab and potential uplift failure, often called ‘hydraulic jacking’. This mechanism has caused several notable failures including the Oroville Dam spillway in 2017. Protection against such failures is usually provided by a combination of the weight (thickness) of the slab itself, anchors that hold the slab down, and subsurface drains that reduce the buildup of pressure. This paper provides experimentally based equations for predicting uplift pressure to enable effective design of new spillways and evaluation of existing spillways. The new equations are significantly more accurate than previous methods because they account for the roughness of the chute surface and the reduced flow velocity near the boundary. Subsequent papers will address flow rate through joints, pressure dissipation by drainage, and methods for treating existing offsets to reduce potential uplift.

Introduction

Hydraulic jacking can occur when high-velocity flow in a spillway chute or similar structure passes over an open joint or crack that is offset into the flow. Offsets can develop through differential movement of the foundation (e.g., expansive or contractive soils, consolidation or frost heave), or due to a damaged concrete surface (a spall) located adjacent to a joint. Open joints may exist in older spillways that were not constructed with waterstops, or in newer spillways due to misinstallation or failure of waterstops.
Flow hitting an offset is brought suddenly to rest (stagnation), converting kinetic energy into high pressures at the floor of the channel that can propagate through the joint or crack and force water under the slab. Suction on the top surface of the downstream slab also occurs due to flow separation just downstream from the offset but is neglected in this article because the magnitude of this pressure change is slight compared to the potential increase below the slab and is ultimately limited by the vapor pressure of water. It should be noted that cavitation induced by offsets can also cause severe spillway damage, but hydraulic jacking can occur at flow velocities well below those needed to cause cavitation. High pressures entering a joint can extend under the slab for significant distances, especially if there are voids in the foundation below the slab. If pressures are sufficiently high, total forces capable of lifting (jacking) the slab further up into the flow are possible, which amplifies the problem and can lead to explosive failure. The jacking or peeling off of rock slabs by high-velocity turbulent flow is also a process that occurs in unlined spillway chutes and plunge pools (Bollaert 2012; George 2015; Pells 2016). Additionally, flow that gets through the joint or crack and continues under the slab may cause erosion of the foundation if not contained by a drainage system. This can create or enlarge voids, progressively extending the area exposed to uplift pressure, which increases the chance for uplift failure and creates the possibility of slab collapse into the void after flow has ceased.
It should be noted that the terms ‘hydraulic jacking’ and ‘hydrojacking’ are also used in the geotechnical engineering community in connection with pressurized tunnels drilled through a pervious rock mass (e.g., USACE 1997). If insufficient overburden is present, internal stresses originating from the pressurized tunnel may be sufficient to jack open existing fractures in the rock. If stresses exceed the tensile strength of the rock mass, new fractures may be created, which is described as ‘hydraulic fracturing’ (Amberg and Vietti 2015).

Case Histories and Defensive Measures

Either failure mode described above destroys the integrity of the chute lining, which can allow rapid erosion of underlying material. Headcut erosion following the initial failure of the chute lining at Oroville caused concern for possible uncontrolled release of the reservoir; use of the previously untested emergency spillway to minimize further damage to the main spillway also caused headcutting that prompted an evacuation order affecting about 180,000 people. Repairs and upgrades to the spillways eventually cost about $1.1 billion. Another recent failure attributed to hydraulic jacking was the fifth drop structure on the St. Mary Canal in Montana in May 2020, which was taken out of service for the entire 2020 irrigation season while two of the five drop structures on the project were rebuilt (Irrigation Leader 2020, 2021). Other recent uplift failures include spillways at Eping Dam in China (China Observer 2021), Bukan Dam in Iran (Bahramifar et al. 2022), Toddbrook Reservoir Dam in the United Kingdom (Hughes 2020; Mauney undated), and Rhymney Bridge 2 reservoir in Wales (Hughes and Williamson 2014). Other documented historic failures include Big Sandy Dam spillway (Wyoming) in 1983 and Dickinson Dam spillway (North Dakota) in 1954 (Hepler and Johnson 1988; Trojanowski 2004; Frizell 2007). A near-failure of the spillway at Hyrum Dam (Utah) (Trojanowski 2008) occurred when flow through open joints created large voids below the slab, and a similar near-failure incident at Fairbairn Dam in Australia took place in 2011 (Foster et al. 2016), although the Fairbairn case may have been related more closely to stilling basin pressure fluctuations than uplift at offsets within the chute. Masonry-lined spillways are also prone to uplift failures as demonstrated by cases in the U.K. at Ulley Dam in 2007 (Hinks et al. 2008), Boltby Dam in 2005 (Charles et al. 2011), and Butterly Dam in 2002 (Chesterton et al. 2018). Given these recent failures, rehabilitation projects and designs that can prevent uplift failure are being actively discussed in recent literature (Gilbert et al. 2023; Lux et al. 2023; Smith et al. 2023; Vensel et al. 2023).
The typical thickness of concrete spillway slabs has increased over time, ranging from about 0.2 to 0.3 m (0.75 to 1.0 ft) before the 1960s to about 0.3 to 0.61 m (1 to 2 ft) more recently (personal communications with practicing spillway engineers: Patrick Maier, Bureau of Reclamation; John Trojanowski, Trojanowski Dam Engineering Ltd.). The weight of the slab provides a first defense against uplift failure, but even a submerged 0.61-m (2-ft) thick slab on a flat slope can be displaced by a net uplift pressure head of only 0.86 m (2.8 ft) and a slab on an incline is even more easily displaced; such uplift pressures can easily be generated by flow stagnation at an offset. Thicker slabs provide space for installing two layers of reinforcement and allow adequate embedment of anchor bars. Other defensive measures include proactive design of joints with offsets slightly away from the flow so that small differential movements can be tolerated without immediately creating dangerous offsets, keyed or doweled joints to prevent differential movement, waterstops to prevent water intrusion, anchor bars to secure slabs to the foundation, and drainage systems to alleviate pressure buildup and safely convey flow out of the foundation. Design of the latter two features requires accurate estimates of uplift pressure and flow rates through affected joints. In spillways with existing offsets, mitigation may also include beveling and grinding down offsets or modifying joints to restore sealants or waterstops.
The Oroville failure was carefully investigated by an Independent Forensic Team (IFT 2018). The 1960s-era design lacked waterstops and keyed or doweled joints, had insufficient anchorage due to age-related corrosion and weak foundation materials (anchors embedded in soil-like materials rather than competent rock), and probably had insufficient drainage. Many older spillways have similar characteristics. The IFT evaluations of anchorage and drainage systems carried significant uncertainty due to limited experimental studies of offset joint hydraulics in either laboratory or field conditions. The IFT report presented calculations of estimated stagnation pressure at offsets of various heights. Those estimates were informed by previous experimental studies and used estimated boundary layer velocities at the tip or mid-height of offsets determined with a basic open-channel flow velocity profile equation (Rouse 1945). This approach had not been experimentally verified and did not include any influence of the gap width. The IFT report also provided estimates of seepage flow through open joints of various widths based on a simple orifice equation, considering the driving head to be only the hydrostatic pressure associated with the depth of flow in the chute and assuming a fully vented condition below the slab. This approach neglected the effect of offset height and the increased driving head created by stagnation of flow at an offset.

Previous Research

Only two previous experimental studies of hydraulic jacking are known, both performed at the Bureau of Reclamation (Reclamation) hydraulics laboratory in Denver, Colorado (Johnson 1976; Frizell 2007). The problem has been of great interest to Reclamation because of its many older spillways and chutes constructed on soil or rock foundations. These structures are more prone to hydraulic jacking than chutes integrated into mass concrete arch or gravity dams, since the concrete spillway lining is a relatively thin veneer over a weaker and variable foundation. Hydraulic jacking failure modes are commonly considered in Reclamation’s risk assessment studies.
The study by Johnson (1976) was aimed at supercritical chutes associated with small canal systems. It used a 2.44-m (8-ft) long, 0.15-m (0.5-ft) wide open-channel laboratory flume limited to velocities of 4.6  m/s (15  ft/s). Documentation is limited, but the flume was probably level. Measurements of static uplift pressure and dynamic pressure fluctuations were made at a model joint with variable offset height and gap width, sealed to prevent any net flow through the joint.
Frizell (2007) used a level water tunnel supplied by a high-head pump to generate velocities up to 14.6  m/s (48  ft/s) approaching an adjustable joint, with tests of square, chamfered, and radius joint edges. Measurements of static uplift pressure were made, but there were no measurements of dynamic pressures. Measurements of flow rate through joints were also attempted, but most of the flows were determined indirectly with unknown backpressure conditions below the joints and are thus unreliable with little predictive value. Both studies showed that uplift pressure was directly dependent on chute velocity, and that uplift increased with the offset height and decreased with increasing gap width. The Johnson study reported uplift pressures relative to the mean velocity head in the channel but presented these dimensionless values as functions of absolute (dimensional) velocities and joint dimensions. The Frizell study reported dimensional uplift pressures as functions of joint dimensions and flow velocities. Unfortunately, these presentations of the data do not facilitate application to other scales, joint configurations, or flow conditions. Neither study measured or estimated the boundary layer flow properties in the experimental facilities, although both discussed the potential influence of the boundary layer and suggested that such measurements be included in future studies. Frizell (2007) did some limited velocity vector mapping within and above the joint for one joint configuration (3  mm=1/8  in. offset with 13  mm=1/2  in. gap) using particle image velocimetry (PIV) and commented on the potential influence of the observed boundary layer.
Investigation of past failures has been limited until the Oroville failure, with the best early documentation provided by Hepler and Johnson (1988) for the Dickinson and Big Sandy failures. The Oroville and Dickinson failures occurred well upstream from the toe of each chute, away from any possible tailwater influences. The Big Sandy failure was closer to its stilling basin, but probably still above the zone of influence of the basin’s hydraulic jump. Wahl et al. (2019) reviewed literature on stilling basin failures in zones affected by the turbulent flow of the hydraulic jump, but this problem is driven by much different flow mechanics than mid-chute failures. Smith (1995) describes an alternate uplift failure mode at the toe of a chute where supercritical flow enters a stilling basin. In this failure mode, hydrostatic pressures created by the tailwater depth in the basin cause uplift behind the chute lining and below the toe of the chute that cannot be counterbalanced by the depth of the incoming supercritical flow. The driving forces in this case do not develop from an offset into the flow, but only from seepage through joints, cracks, or drainage systems within the basin lining. Eductors that utilize offsets away from the flow to draw water out from beneath the lining through a venturi effect can help to protect against this mode of failure (Smith 1995).
In the first phase of the present study, Wahl et al. (2019) combined and reanalyzed data from the Johnson (1976) and Frizell (2007) laboratory studies. Adjustments of the Frizell (2007) data were made to account for effects of the water tunnel experimental setup, which increased the measured pressures due to factors that would not be present in an open-channel environment. This analysis showed that the normalized uplift pressure head ΔH/[V2/(2g)] illustrated in Fig. 1 was related to the dimensionless joint aspect ratio, β=s/h, as
ΔHV2/(2g)=e0.2150.679β
(1)
where s = gap or slot width; h = height of the offset into the flow; ΔH = increased pressure head compared to the hydrostatic pressure associated with the flow depth; V = mean velocity in the chute; and g = acceleration due to gravity. The normalized uplift pressure head was shown to vary, with significant scatter, from about 0.1 to 0.7 within the range β=6 down to β=0.083, increasing with decreasing β. It was difficult to discern whether smaller values of β might lead to still larger uplift pressures, but Eq. (1) represents that trend, indicating an upper bound of ΔH/[V2/(2g)]0.81 for β=0. The reanalysis also attempted to develop relations between uplift pressure and boundary layer velocity similar to those used in the Oroville forensic analysis, although neither previous study directly measured boundary layer velocities. As a result, boundary layer velocities could only be estimated for the previous studies, and the resulting relations exhibited more data scatter than Eq. (1).
Fig. 1. Schematic illustration of simulated spillway joint and the uplift pressure head, ΔH. Chamber below joint is not drawn to scale (actual chamber is deeper than shown).
Sánchez (2022) used the ANSYS Fluent computational fluid dynamics (CFD) model to simulate the experimental work of Frizell (2007) and two open-channel flow situations with 30° and 45° slopes. For sealed conditions with no flow through joints, the results matched the Frizell experimental work closely, with maximum deviations of 6%. For vented conditions the deviations were up to 15%, which may be due to the unknown backpressure conditions and joint flow rates in the Frizell study. The open-channel simulations at the two slopes yielded almost identical uplift pressures, indicating that slope is an insignificant factor in the relation between flow velocity and the stagnation pressure occurring within a joint of fixed geometry.
Following the reanalysis of the Johnson (1976) and Frizell (2007) data sets, Reclamation constructed an experimental facility designed to address questions posed by IFT (2018) and Wahl et al. (2019). The objectives of the experimental work are as follows:
Develop relations to boundary layer velocity that can improve estimates of uplift pressure,
determine practical upper limits for uplift pressure associated with small values of β; and
develop experimentally supported relations for predicting flow rates through joints and cracks.
The first two objectives are addressed in this article. Test data related to flow rates through joints and cracks will be presented in a subsequent article.

Experimental Facility

The new laboratory facility was placed into service in early 2021 at Reclamation’s hydraulics laboratory in Denver, Colorado. The 0.61-m-wide (2-ft) smooth acrylic flume on a fixed 15° slope is equipped with an adjustable spillway joint located near the downstream end (Fig. 2). The approach distance to the joint is 8.76 m (28.75 ft), producing a well-developed, uniform (normal depth) or gradually varied flow profile, depending on discharge. Flow enters through a jet box (Schwalt and Hager 1992; Frizell and Svoboda 2012) that can give the incoming flow a high Froude number if desired. The flume is supplied from the laboratory’s fixed pumps and venturi meter flow measurement systems, which include meters from 3- to 14-in. diameter calibrated against a weight-based tank. Uncertainty of discharge measurements from this system is generally ±0.25% or better.
Fig. 2. Hydraulic jacking research flume, showing (a) jet box (top), spillway joint (right foreground), and receiving channel and 90° V-notch weir (foreground); and (b) valves that regulate the backpressure and flow out of the chamber below the joint.
The model spillway joint consists of a 57-cm by 7.62-cm (22.5-in. by 3-in.) chamber in the flume floor that spans most of the channel width. The chamber extends 44 cm (17.25 in.) below the flume floor and is equipped with three 50-mm (2-in.) diameter outlet valves at the bottom and a 19-mm (3/4-in.) diameter air inlet valve near the top of the chamber. Plates installed downstream from the joint create offsets into the flow to simulate a displaced spillway slab, and a portion of the chamber can be filled with solid materials to vary the width of the gap and the slab thickness, t. Tested offsets were constructed from a variety of materials, including brass, aluminum, high density foam, expanded PVC panels, and marine plywood. Care was taken to ensure that materials were water resistant and suitably rigid to avoid deformation during tests in which large uplift forces were generated. Gap widths and offset heights were measured for each configuration using digital calipers or feeler gauges and a machinist’s height gauge.
For vented testing, joint discharge from the chamber was measured with a 90° V-notch weir that operates in a partially contracted flow condition for most flow rates. The weir box is equipped with a stilling well and Lory Type-A hook gage with vernier scale measurement precision of 0.0003 m (0.001 ft). Flow calibration of the weir is based on the Kindsvater–Carter weir equations as described in the Water Measurement Manual (Bureau of Reclamation 2001).
Tests have been performed at chute discharges from 0.01 to 0.54  m3/s (0.35 to 19  ft3/s), producing unit discharges up to 0.88  m2/s (9.5  ft2/s) and mean flow velocities at the tested joint up to about 9.75  m/s (32  ft/s). Froude numbers F=V/(gy)1/2 at the joint location have ranged from about 6.7 to 13, where y is the flow depth just upstream from the offset as shown in Fig. 1. Reynolds numbers R=4RhV/ν have ranged from 5.9  ×104 to 3.2×106, where Rh is the hydraulic radius and ν is the kinematic viscosity. This puts all tests at the edge of or within the zone of fully turbulent flow.
Joints have been tested with offsets ranging from 0.75 mm (1/32  in.) up to 12.6 mm (1/2  in.) and gap widths ranging from about 0.45 mm (0.018 in.) up to 76.2 mm (3 in.). Tests have spanned β ratios of 0.044 to 32—a ratio of 1725, or almost three orders of magnitude. Tests have included square-edged joints, chamfers, radius edges, skewed and tilted joint orientations, and other configurations. Most tests have considered situations where the downstream side of the joint is offset perpendicularly into the flow, as shown in Fig. 1. One test was conducted with a very wide gap and a small offset away from the flow, and only slight uplift pressure was measured in the joint. Most tests have used the smooth acrylic approach flow surface of the constructed flume, but a few tests have been performed with a range of artificially roughened floor overlays that change the boundary layer velocity profile. The slab thickness, t, (i.e., length of the flow path through the joint) was varied from about 5 to 28 cm (2 to 11 in.), but uplift pressure was independent of t for sealed-joint conditions. The effect of joint thickness on flow rate through a joint is addressed in a subsequent article.
Velocity profiles have been measured using a 1.32-mm-diameter (0.052-in.) stainless steel Pitot tube installed with its inlet port 70 mm (2.75 in.) upstream from the chamber. This position was fixed for most of the study, so the distance from the tube’s inlet port to the face of the offset changed as the gap width was varied. This location was found in trials to be far enough upstream that measured velocities were unaffected by the offset but close enough to minimize changes in flow conditions between the Pitot tube and the offset. Although this particular Pitot tube also includes a static pressure leg just above the dynamic tube, it did not give consistent indications of flow depth; better results were obtained by integrating the velocity profiles and calculating the flow depth by continuity. Velocity profiles included at least 5 up to 10 points between the channel bed and water surface, and the position of the Pitot tube within the water column was determined from the Lory Type-C point gage used to position the tube with a vernier scale precision of 0.1 mm (0.00033 ft). Flow depths were also validated against approximate flow depths determined from an acoustic water level sensor mounted above the water surface. The Pitot tube calibration was checked using a facility in the laboratory in which the integrated velocity profile measurements across a flow nozzle were compared to discharge measurements from the laboratory venturi meters. Pitot tube measurements were made at the centerline of the channel for all tests, and lateral surveys of velocity were made early in the study to develop correction factors to convert centerline velocities to width-averaged mean velocities. These factors were adjusted as needed for joint configurations that did not span the full width of the 57-cm-wide (22.5-in.) chamber. Differences between centerline and width-averaged velocities were about 3.5% for joints spanning most of the channel width.
Pressures within the spillway joint were sensed via four manifolded piezometer taps equally spaced along the centerline of the bottom of the chamber, with the outlet valves centered between the taps (Fig. 1). All Pitot tube measurements and uplift pressure measurements from the model spillway joint were obtained visually from a nearby manometer board equipped with 3-mm (1/8-in.) glass tubes and 4.8-mm (3/16-in.) clear vinyl tubing. All measurements from the differing tube sizes were adjusted for capillary rise.

Test Procedure and Measurements

For each test condition, the velocity profile above the spillway chute surface (Fig. 3) was measured from the floor to near the water surface using the Pitot tube, and the mean uplift pressures within the modeled joint were measured at the manometer board. The maximum uplift pressure was measured with the chamber below the joint sealed (outlet valves closed) so that there is no net flow through the joint. Next, the valves on the bottom of the chamber were incrementally opened to permit flow through the joint, and the reduced uplift pressure and associated flow rate through the joint were measured (Fig. 2). Estimated uncertainties for the measured data are shown in Table 1.
Fig. 3. Dimensionless flow velocity versus dimensionless depth. The smooth-floor data comprise about 240 tests, with one example profile and its power curve trend line highlighted. Rough-floor data are from six tests performed with sandpaper roughness applied to the chute floor. As the relative roughness increases, the exponent of the fitted power curve equation decreases.
Table 1. Uncertainty estimates for measured parameters
ParameterEstimated uncertaintyMeasurement method
Chute discharge, Q±0.25%Laboratory venturi meters
Chute velocity, V±0.8%Pitot tube
Chute velocity near  bed (below 0.1y)±4%Pitot tube
Chute velocity  above 0.8y±1.2%Pitot tube
Flow depth±0.84%Continuity equation using Q, V
Uplift pressure±3  mm (±0.01  ft)Manometer board
Joint discharge±3%Sharp-crested V-notch weir
Gap width±0.1  mm (±0.004  in.)Calipers or feeler gage
Offset height±0.1  mm (±0.004  in.)Machinist’s height gage

Velocity Profiles

All velocity measurements were fit well by power curve equations in which V*(y*)1/N or y*(V*)N, where V* is dimensionless velocity normalized by the mean velocity and y* is dimensionless distance from the boundary normalized by the flow depth. The quality of the power curve fits indicates that the flow was well developed at the joint test station. The fitted profiles were used to determine the average velocity and flow depth. The exponent of the power curves varied with flow depth, corresponding to changes in the relative roughness and effective friction factor of the chute. The value of N decreased with decreasing flow depth and decreased significantly for the handful of tests run with roughened floor conditions, consistent with expectations. It should be noted that the closest Pitot tube measurements to the boundary are located far above the likely upper bound of the viscous sublayer and buffer zone, and all offset heights tested were also many times taller than the thickness of the viscous sublayer. Thus, it is reasonable to represent the entire velocity profile with a single power law equation. Although the form of the velocity profile indicates well-developed flow, it should also be noted that the flow at the tested joint location was still accelerating for most tests; plots of lengthwise profiles of velocity, depth, and Froude number indicated that uniform, normal-depth flow was only reached at the joint for unit discharges less than about 0.107 m3/s/m (1.15 ft3/s/ft). This is consistent with potential applications for this research since many spillways operating at high discharges experience accelerating flow for much of their length.
Experimental measurements of uplift pressure have been normalized in this research with respect to the boundary layer velocity head, which depends on the velocity profile exponent 1/N in V*(y*)1/N. In the laboratory studies, N has been determined by fitting to the Pitot tube velocity measurements. For prototype application, N has previously been related to the Darcy friction factor, f. Nunner (1956) used data from Nikuradse (1933) and Laufer (1954) along with his own experiments to develop the empirical relation N=1/f, which can also be expressed as N=0.3548/f. Subsequent investigations by many others, well summarized by Karim and Kennedy (1987), produced more complex expressions that have often been reduced to a relatively simple relation found in several newer references (e.g., Chen 1991; Chanson 1994):
N=κ8/f=1.13/f
(2)
where κ=0.4 is the von Kármán constant. Such a relation will allow N to be determined for prototype chutes without the need for direct velocity profile measurements.

Detached versus Attached Flow

A prominent feature of an offset into the flow is that flow will fully detach from the chute floor if the offset is large compared to the flow depth (Fig. 4). If the jet breaks up in the air before landing again in the chute, it will remain detached, since air can penetrate the disintegrated jet. For deep flows, full jet breakup does not occur, and the jet remains attached to the floor since the flow entrains any air that is present and additional air cannot get under the jet. This is the usual condition for most prototype spillway flows, but both conditions can be produced in the lab over a large range of flows. The attached jet condition can be established by starting at a large discharge that produces naturally attached flow, and then reducing the discharge. Alternately, at low flow rates, the detached jet can be physically forced down to the floor using a handheld deflector plate, and, once attached, the flow will remain attached down to a relatively small flow rate. If detached jet conditions are again desired, the flow can be easily detached by momentarily disrupting the flow near the offset face with an obstruction. Attached jet conditions were the primary focus and baseline condition for the study, but measurements were made for both conditions whenever possible; for a given flow condition approaching a joint, jet detachment leads to greater uplift (up to about 8% of the approaching velocity head). For each joint configuration, tests were performed from high discharges down to the lowest discharge that would allow for attached flow. A few tests were run at discharges so low that only detached flow could occur.
Fig. 4. Flow over spillway offsets: (a) attached to the flume floor at a small offset; and (b) detached from the floor at a large offset.

Test Conditions Summary

Testing has been conducted for a wide variety of joint configurations and flow conditions. This paper presents results from the following:
Regular joints: square-edged joints oriented perpendicular to the flow direction and normal to the chute surface, with smooth acrylic chute floor (39 different β ratios, 240 test runs with attached flow, 197 test runs with detached flow).
Rough-floor: tests of regular joints conducted with a roughened chute floor surface upstream from the joint (four β ratios, six tests with attached flow).

Analysis and Results

Table S1 in Supplemental Materials provides the uplift pressure data for all tests. The attached-flow data were used initially to test Eq. (1) (Wahl et al. 2019) and other simple relations between β and the normalized uplift pressure head ΔH/[V2/(2g)]. Similar trends between the variables were present, but uplift pressures measured in the new study consistently averaged about 3% lower than those predicted by Eq. (1). This matches an expectation that uplift pressures in the Johnson and Frizell studies may have been biased high for two reasons. First, the short approach distances to the test sections [1.5 m (5 ft) and 2.4 m (8 ft), respectively] probably produced incomplete flow development with higher boundary layer velocities than a fully developed flow. Second, jet detachment likely occurred in at least some of the tests. The Johnson (1976) study in an open channel flume with velocities up to 4.6  m/s (15  ft/s) and offset heights as large as 38 mm (1.5 in.) seems likely to have produced some detached jet conditions, depending on flow depths, but the report makes no mention of it. Unfortunately, flow depths for each test were not reported, although they were probably 0.2 m (0.67 ft) or less based on the reported gate size entering the flume. Jet detachment is unlikely to have occurred in the Frizell (2007) water tunnel study due to the confinement of the water surface and the lack of a route for air to reach the detachment point.
The trends of the new data are well represented by a simple equation with an alternative form from that of Eq. (1):
ΔHV2/(2g)=10.651β+1.95
(3)
This is consistent with the trend still evident in the new and broader data set for the uplift pressure head ratio to not exceed about 0.6, even for β values as low as 0.045. However, there is still significant data scatter around this relation, with variation up to ±30% (Fig. 5) and a root-mean-square (RMS) error value of 3.59% of V2/(2g) for the attached-flow tests of regular joints. In addition to this scatter, simple uplift versus β relations do not provide a means for incorporating boundary layer effects, which makes them poorly suited for applying smooth-boundary laboratory test results to prototype chutes with significant surface roughness.
Fig. 5. Uplift pressure head normalized by chute velocity head versus the gap width to offset height ratio. Experimental data are compared to Eq. (3) and ±30% error bands.

New Uplift Pressure Head Relations

Several potential empirical equations were investigated to relate normalized uplift pressure head to other experimental parameters singly and in combination, including β, the velocity exponent 1/N, the Froude number, several Reynolds numbers using different velocity and length references, and several variations of roughness Froude numbers (Wahl 2023) utilizing the offset height, h. Parameters used to normalize the uplift pressure head included the mean channel velocity head and the velocity head at various discrete positions within the boundary layer, such as the mid-height and tip of the offset. Relations were also investigated based on the concept of determining the distance from the bed to the hypothetical streamline in the velocity profile whose velocity head matched the measured uplift pressure head. However, none of these empirical methods were satisfactory over the full range of tests.
Ultimately, the most useful relations for modeling and predicting uplift pressure were based on the normalized uplift pressure head ΔH/hv*, where hv* is the velocity head of the flow in the boundary layer integrated between the chute floor and the tip of the offset. This can be determined from the velocity profiles measured with the Pitot tube.
Relating hv* back to the mean channel velocity is convenient and provides insight into the relation between the velocity head of the boundary layer and that of the bulk flow. We follow the same development process given by Chow (1959) for the familiar energy coefficient or Coriolis coefficient, α, which is used to calculate velocity head hv=αV2/(2g) using the mean velocity, V. The energy coefficient is given by α=(v3dA)/(V3A), where v is the velocity through a differential area dA and A is the total flow area. Integrating from the bed to the water surface, this relates the total kinetic energy of the water passing through the area A to that calculated for a uniform velocity V through the same area. If the velocity profile is described by a power curve as shown in Fig. 3 with Vy1/N, integration yields α=(1+1/N)3/(1+3/N). Changing the limits of integration to cover only the zone from the channel bed to the offset height, h, the result is
α*=(1+1/N)31+3/N(hy)3/N=α(hy)3/N
(4)
and the velocity head of the flow between the chute floor and the tip of the offset is hv*=α*V2/(2g). The coefficient α* is the ratio of the velocity head in the boundary layer, hv*, to the simple velocity head calculated from the average chute velocity, V2/(2g). Values of N in the uplift research flume varied from about 5 for shallow flow in roughened channels up to 10 for deeper flow with the smooth acrylic floor. Thus, the range of α was about 1.025 to 1.08. Values of α* range from zero to α, depending on the relative offset height, h/y (assuming h never exceeds y). For the jet striking an offset to remain attached to the chute floor in these tests, the relative offset height had to be less than about 0.33 to 0.5, or alternately the relative submergence of the offset, y/h, had to exceed 2 to 3. The smallest attached-flow value of y/h was about 2 with α*=0.81; for cases of large y/h, α* was as small as 0.16.
Fig. 6 shows the normalized uplift pressure head ΔH/hv* as a function of y/h for selected β values; approximately 40 different combinations of h and s were tested, but for clarity this figure shows data for only a few cases. For a given value of β the normalized uplift pressure increases nonlinearly with y/h, and for any given y/h the normalized uplift pressure increases nonlinearly with decreasing β, as shown in Fig. 7. The curves fitted to the data in Fig. 6 all use the equation form:
ΔHhv*=11+b(y/h)c=(y/h)c(y/h)c+b=(1+b(y/h)c)1
(5)
which can be transformed into
log(hv*ΔH1)=logbclog(y/h)
(6)
Fig. 6. Normalized uplift pressure head versus depth to offset height ratio for selected values of β. Matching symbol types and colors indicate similar offset heights. Line types of fitted curves correspond to similar gap widths.
Fig. 7. Data slice at y/h=8 demonstrates nonlinear variation of uplift pressure versus β.
Eq. (6) is linear and convenient for regression analysis to determine the fitting parameters b and c. [A form was also considered in which the numeral 1 in the denominator of Eq. (5) was replaced with a third fitted parameter, a, but this offered too many degrees of freedom and did not produce useful results.] This equation indicates that for each value of β the normalized uplift asymptotically approaches a value of 1.0 for large values of y/h. The asymptotic limit is visually apparent for the smaller β values in Fig. 6 but less obvious for large β. However, the quality of the curve fits demonstrates that Eq. (5) provides a good representation of the behavior for all β within the range of conditions that could be tested. Fig. 8 shows data from all tests of regular joints with the smooth acrylic floor.
Fig. 8. Normalized uplift versus y/h for distinct β values, with curves fitting Eq. (5). These data were all collected from regular joints tested with the smooth acrylic floor.
The curve fitting parameters b and c in Eq. (5) both vary as functions of β, as shown in Figs. 9 and 10. Values of b can be represented with a single curve:
b=1.29+(0.059)β(3.2β0.175),withb=1.29when  β=0
(7)
while values of c are represented by two curves
c=1.5870.935βfor  β<0.6
(8a)
c=e(0.8+1.5eβ)for  β0.6
(8b)
where e = base of natural logarithms. Increased scatter of b and c is noticeable in Figs. 9 and 10 for approximately 5<β<9. The source is evident in Fig. 8 where there is significant crossing of the fitted curves in the region of y/h=3 to 8 and ΔH/hv*=0.25 to 0.35. These crossing curves with differing values of b and c correspond to tests of joints with similar β ratios, but different offset heights. The curves on the left side of this region are for large offsets (up to about 12  mm=0.47  in.), which could only be tested at low y/h ratios for even the largest possible discharges, while the curves on the right side of the region are obtained from offsets as small as 3 mm that could only be tested at larger y/h ratios due to small flow depths and detachment at very low discharges. This behavior can be considered a scale effect caused by the interaction of the chute flow with the circulation that develops within the joint, below the plane of the chute surface. The shear between these flows creates a shear boundary layer that reduces the velocity of at least some of the flow impacting the offset. The thickness of this layer increases with the distance that the chute flow travels across the gap. When β is small (offset height large relative to the gap width), this layer is thin in comparison to the offset height, so the effect is minimal. For larger β the effect is increased as the layer becomes thick in comparison to the offset height. The effect begins gradually, becomes quite noticeable by about β=5, and continues to be visible up to about β=9. The maximum gap width in the test facility and limits on accurate construction and measurement of extremely small offset heights make it impractical to test a significant range of offset heights for larger values of β, but if such testing could be performed the effect should continue to be seen for all larger values of β.
Fig. 9. Values of curve fit parameter b versus the joint aspect ratio, β.
Fig. 10. Values of curve fit parameter c versus the joint aspect ratio, β.
To better understand the development of this shear layer, velocity profiles were measured above open gaps at incremental distances, x, downstream from the start of the gap, with no offset installed. Profiles were measured above a 76.2-mm (3-in.) wide gap for two discharges, designated Q3 (0.084  m3/s=3  ft3/s) and Q13 (0.37  m3/s=13  ft3/s), and a 38.1-mm (1.5-in.) wide gap at a third discharge, designated Q9 (0.264  m3/s=9.33  ft3/s). Normalizing velocity with respect to the mean velocity in the chute, v*=v/V, and distances across the gap and above the chute floor with respect to the gap width, x**=x/s and y**=y/s, the velocity profiles exhibit a consistent behavior shown in Fig. 11, with measurements over the narrower gap omitted from the figure for clarity. Velocity over the gap is gradually reduced from the initial chute velocity profile in a layer whose thickness grows linearly and is equal to about 11% of x. Over the first third of the gap, the entire layer is a transitional zone in which the top of the layer matches the initial chute velocity, and the bottom has a growing velocity reduction compared to the original profile. Over the last two thirds of the gap, the shear layer continues to grow, composed of the transitional layer and a thickening lower layer in which the velocity is reduced uniformly by about 12% from the original chute velocity. Tests with the narrower gap showed similar trends, and the velocity reduction in the lower layer remained about 12%, appearing to be independent of the gap width. The lower part of the shear layer exhibits a similar slope on the log–log plot to that of the original profile, while the transitional zone has a steeper gradient of velocity versus depth. As the scale of the offset and gap change, the shear layer has a nonlinear effect on uplift pressure due to the variation of the velocity reduction factors. Offsets of any scale with the same β value have the same proportion of their height influenced by the shear layer, but for small-scale offsets the transitional portion makes up all or most of the layer while larger-scale offsets become dominated by the lower portion with its greater velocity reduction.
Fig. 11. Velocity profiles of chute flow over a 76.2-mm-wide (3-in.) open gap. Similar measurements made over a gap of half this width are omitted for clarity.
Eqs. (5), (7), and (8) provide a generalized method for predicting the normalized uplift pressure for a joint with a given value of β. To test the method, Eqs. (7) and (8) were used to determine values of b and c as functions of β rather than obtaining b and c by curve-fitting to individual test data. Eq. (5) was then used to compute the normalized uplift, ΔH/hv*. To enable a more direct comparison to the previous evaluation of Eq. (3), which computed ΔH/[V2/(2g)], we define the velocity head of the full flow as hv=αV2/(2g) (since α can be determined when the velocity profile is known) and convert values of ΔH/hv* to equivalent values of ΔH/hv using
ΔHhv=(ΔHhv*)hv*hv=(ΔHhv*)α*α
(9)
This also provides a more realistic evaluation of relative errors than a comparison of ΔH/hv* values, since large errors in ΔH/hv* are less significant when the offset height and hv* are small.
Fig. 12 shows predicted versus observed values of ΔH/hv for the full set of regular joint tests. The majority of predictions are inside of the ±10% error band, with most of the larger errors occurring in the zone influenced by the scale effect discussed previously. The root-mean-square (RMS) average of errors for the complete data set is 1.25% of hv, reduced by a factor of 2.87 from the RMS errors of Eq. (3) applied to the same data.
Fig. 12. Predicted versus observed normalized uplift, with line of agreement and ±10% error bands. Each symbol color represents a different joint configuration.

Effects of Chute Roughness

Tests conducted with the smooth acrylic floor exhibited significant effects of changing roughness and variation of the boundary layer velocity profile, since relative roughness varied with discharge and flow depth over a range of about 151. This caused N to vary from about 6.8 to 9.9. To test an even wider range of conditions, surface roughness was added to the chute upstream from the joint using several different treatments: 80-grit sandpaper (approx. 0.177  mm=0.0006  ft sand particle diameter) adhered to the acrylic floor for a distance of about 1.2 m (4 ft) upstream from the joint; fabricated roughness panels with discrete triangular ridges perpendicular to the flow direction; and a 3.6 m (12 ft) length of expanded metal screen. Velocity profiles measured near the beginning, intermediate, and downstream points of the roughened sections showed that new well-developed velocity profiles existed at the joint, accurately represented by power curve equations with reduced values of N between 5.0 and 5.8 and reduced velocity magnitudes near the floor consistent with the increased roughness. Although these profiles exhibited a power curve shape over the full depth that could be measured, it should be emphasized that uniform flow (i.e., normal depth) was not achieved for these tests; the flow was still decelerating at the tested joint, in contrast to the accelerating flow that existed for high-flow tests with the smooth acrylic floor.
Table 2 shows results of the rough-floor tests and compares observed uplift to that calculated by three methods: Eqs. (5)(9) using the N value fitting the measured velocity profile; Eqs. (5)(9) using N=8.5 that represents a relatively smooth chute; and Eq. (3), which relates uplift only to β without considering boundary layer velocity conditions. The generally lower errors for the first method compared to the second and third show that accounting for the effects of roughness on the velocity profile significantly improves the agreement between predictions and experimental results. Note that errors are expressed as percentages of hv to give an indication of their magnitude in relation to actual pressure differences. If errors were computed relative to observed values of ΔH or ΔH/hv* the percentage differences would be considerably larger in most cases. These results validate the use of the new uplift pressure equations for a wide range of channel roughness conditions, even though the relations were developed primarily from smooth-channel tests, and they demonstrate that through reduction of N, additional roughness clearly causes a significant reduction of uplift pressure.
Table 2. Uplift pressure head results for rough-chute tests, and comparison to predicted values
h (mm)s (mm)β=s/hq (m2/s)y (cm)V (m/s)Nhv (m)ObservedEqs. (5)(9) with measured NEqs. (5)(9) assuming N=8.5Eq. (3)
PredictedError (% of hv)PredictedError (% of hv)PredictedError (% of V2/(2g))
ΔH (m)ΔH (m)ΔH (m)ΔH (m)
2.410.94.610.3905.996.515.092.330.1830.1850.11%0.398+9.3%0.436+11.7%
2.410.94.610.2374.175.684.981.780.1650.1560.52%0.319+8.6%0.332+10.1%
3.06.42.140.5988.087.405.782.970.4070.4100.11%0.709+10.2%0.835+15.4%
4.737.88.000.1373.533.905.610.820.0710.0710.01%0.102+3.8%0.108+4.8%
20.77.20.350.3936.266.295.002.180.9180.8493.15%1.116+9.1%0.926+0.4%
20.77.20.350.7469.347.995.013.521.3251.1973.63%1.733+11.6%1.497+5.3%

Note: Estimates are made accounting for boundary layer via measured velocity profile exponent, N, using assumed value of N=8.5 typical of smooth chutes, and using Eq. (3) (Wahl et al. 2019), which does not consider boundary layer conditions.

Maximum Normalized Uplift Pressures

Eqs. (5)(9) can also be applied to a range of hypothetical conditions to investigate the maximum possible uplift pressure head. The experimental data suggest an upper limit of about 60% of hv. To apply the equations, a value of N must be assumed. Arbitrarily taking N=8 as a representative value (approximate median of observed values in the lab tests), Fig. 13 is obtained. Figs. 6 and 8 showed that uplift pressure normalized to hv* approaches an asymptotic limit of 1.0 for large y/h, but at these conditions α* is also quite small and the offset is exposed to boundary layer velocities that are much less than the mean velocity, so less uplift should be expected. Fig. 13 confirms this and shows that when normalized to the mean velocity head, peak uplift pressure head is about 0.545hv, occurring near y/h=2.5; uplift also drops significantly for larger values of y/h that are typical of design discharge conditions. Over the range of N=5 to 10 the peak varies almost linearly from 0.47hv to 0.59hv and the location of the peak varies almost linearly from y/h=1.61 to 2.94 (Fig. 14).
Fig. 13. Variation of uplift pressure head with y/h and β for the case of N=8.
Fig. 14. Variation of maximum uplift and the associated value of y/h as a function of the velocity profile exponent, N.

Additional Uplift for Detached Jets

Eqs. (5)(9) predict the uplift pressure head for jets that remain attached to the chute floor downstream from an offset into the flow. If the flow detaches from the floor due to a large offset that forces the flow into the air so that the jet breaks up before landing downstream, the uplift pressure will be increased due to the momentum thrust needed to deflect the jet. Some of the increased pressure on the chute floor is transmitted into the joint. Increases measured experimentally were as large as 20% of hv*, 8% of hv, or 60% of the attached uplift. While the increases are significant for a given flow condition, detached uplift pressure will rarely be a design concern for most spillways, since even greater uplift will occur at large flow depths and velocities that produce attached flow. Procedures for determining whether flow will detach from the floor and empirical relationships for estimating the additional uplift are provided in Supplemental Materials.

Determining N for Field Application

The results presented thus far enable the calculation of uplift pressures when the β ratio of an offset joint or crack is known along with the flow depth, mean velocity, and exponent of the flow profile, N. Eq. (2) was introduced as a potential means for determining N as a function of the Darcy–Weisbach friction factor, f, and the experimental data provide the opportunity to refine this relation.
For each of the tests performed with the smooth acrylic floor, friction factors, f, were computed at the joint using the Colebrook–White equation (i.e., the Moody diagram) as presented by Morris and Wiggert (1972), and these were used to compute the friction slope Sf=f·hv/(4Rh). Fig. 15(a) shows that for unit discharges less than or equal to 0.107  m2/s (1.15  ft2/s), the friction slope matches the chute slope, which indicates that uniform flow has been reached. The f values were calculated assuming surface roughness ε=0.0000003  m(0.000001  ft), which is slightly lower than suggested reference values for glass, drawn tubing, and other smooth materials, but fits very well. Values of f and Sf were completely insensitive to smaller values of ε, indicating that the flow is at the limiting hydraulically smooth condition. For larger flow rates, the flow is still accelerating, so the friction slope is flatter than the chute slope and increasing in the downstream direction. The points in Fig. 15(a) that are scattered vertically, parallel to the Sf axis, correspond to tests for which the jet box was used to provide higher velocity flow at the entrance to the chute. For these tests the flow came closer to reaching uniform conditions and in a couple of instances appears to have reached it, but only the low-flow points are confidently indicated here as uniform flow. For the largest flow rates, the jet box was pressurized and increasing the flow velocities entering the chute even when fully open.
Fig. 15. Comparison in (a) of uniform flow with friction slopes matching the chute slope at unit discharges below 0.107  m2/s (1.15  ft2/s), versus accelerating gradually varied flows at higher unit discharges with lower friction slopes. In (b), for both uniform and gradually varied flow, observed values of the velocity profile exponent N lie mostly within ±10% of the curve defined by Eq. (10).
Fig. 15(b) shows the relation between f and the exponent N determined from the velocity profiles. Both uniform and gradually varied flow cases follow the curve
N=0.82κ8/f
(10)
which is an adjustment of Eq. (2), with κ still taken to be 0.4. The quantity 0.82κ=0.328 is close to the empirical value of 0.354=1/8 originally determined by Nunner (1956). Previous discussions of Eq. (2) and other variants in the literature suggest that the connection between f and N may only be consistent for uniform, nonaerated flow (e.g., Chanson 1994), but the relation appears here to be good for both uniform and gradually varied flows within the range of these tests. Even when uniform flow does not exist, the friction factor seems to reliably indicate the magnitude of turbulent energy transfer from the boundary and its effect on the velocity gradient and the flow profile shape. This is reinforced by the fact that f/8=u*/V, where u* is the shear velocity τo/ρ, a parameter with velocity units that relates bed shear stress τo to fluid density ρ and indicates the intensity of turbulent flow activity in the boundary layer. A few slightly aerated flows occurred during this test program, especially when the jet box was being used to strongly accelerate the inflow; this may explain the few data points at low values of the friction coefficient (high flows) that fall below the 10% curve in Fig. 15(b).
With Eq. (10) available, the process for applying the laboratory results to real spillways involves the following steps:
Use an appropriate spillway water surface profile calculation tool such as SpillwayPro (Wahl and Falvey 2022) to obtain the depth, mean velocity, and friction factor at stations of interest.
Use the friction factor and Eq. (10) to estimate N, the exponent of the velocity profile.
Calculate α* and the uplift pressure head using Eqs. (4)(8).

Application Example

The Oroville spillway forensic report (IFT 2018) estimated theoretical stagnation pressures for a range of potential offset heights at the time of initial failure when flow was being increased from 850 to 1,530  m3/s (30,000 to 54,000  ft3/s) in the 54.46-m-wide chute (178.67-ft). The calculations were based on theoretical estimates of the boundary layer velocity profile but did not consider the influence of the gap width; they could be considered to represent only the stagnation pressure at the face of the offset, not the fraction that would actually propagate into a joint.
Table 3 compares the IFT values to estimates of uplift pressure in and below the joint computed with Eqs. (5)(8), and (10) for a range of gap widths and the same offset heights considered by the IFT. The calculated uplift pressures are about 15% to 35% of the IFT’s stagnation pressure estimates, with the greatest differences at larger gap widths. Although lower, these pressures are still large enough to have caused slab movement considering the poor anchorage and drainage conditions found in the forensic investigation. For example, the 6.31 m uplift head for the 25 mm offset and 6.4 mm gap is sufficient to displace an unanchored 4.6-m (15-ft) thick concrete slab. The upper bound of possible uplift pressures is indicated by the column for zero gap width. Obviously, a gap width that is truly zero would not allow for the transmission of pressure into the joint, but a gap slightly larger than zero can lead to the development of full uplift pressure if there is no drainage below the joint. Example calculations for the case of s=h=12.7  mm highlighted in bold in Table 3 are given in the Appendix.
Table 3. Estimates of uplift pressure head in joints of different gap widths for Oroville Dam spillway failure, compared to IFT (2018) estimates of stagnation pressure at face of offsets into flow ranging from 3.2 to 25.4 mm. Calculations for the case shown in bold with s = h = 12.7 mm are given in the Appendix.
Offset height, h [mm (in.)]Uplift pressure head, ΔH [m, (ft)], for different gap widths, sForensic estimate of stagnation pressure head (IFT 2018) [m (ft)]
s=0s=3.2  mm (1/8  in.)s=6.4  mm (1/4  in.)s=12.7  mm (1/2  in.)s=25.4  mm (1 in.)
3.2 (1/8)1.96 (6.44)1.93 (6.34)1.83 (5.99)1.59 (5.23)1.25 (4.11)8.66 (28.4)
6.4 (1/4)2.91 (9.53)2.89 (9.49)2.83 (9.29)2.62 (8.60)2.20 (7.23)11.8 (38.8)
12.7 (1/2)4.30 (14.1)4.29 (14.1)4.26 (14.0)4.11 (13.5)3.71 (12.2)15.0 (49.2)
25.4 (1.0)6.35 (20.8)6.34 (20.8)6.32 (20.7)6.24 (20.5)5.90 (19.4)18.2 (59.6)

Note: Flow conditions at joint are Q=1,530  m3/s (54,000  ft3/s), y=0.942  m (3.09 ft), V=30.1  m/s (98.6  ft/s), and reservoir elevation 262.56 m (861.4 ft).

General Application

For practical application, the designer or analyst will typically be concerned with a range of flow conditions and will wish to estimate the uplift pressure head for a given offset height at a particular location in the spillway chute. Gap width also affects uplift, but for many purposes it may be appropriate to assume a minimal gap to estimate the maximum uplift pressure. The question is what flow rate produces the maximum uplift condition? Although Figs. 13 and 14 show that the maximum ΔH/hv is about 0.5 to 0.6 at y/h1.5 to 3, such shallow flows probably occur only at low discharges for which hv is small. Thus, this probably will not produce the maximum ΔH. It is not immediately clear what discharge produces maximum uplift, since ΔH/hv decreases with increasing discharge, y/h, and hv. To find the worst-case condition for uplift pressure at a specific location along the length of the chute, one must first assume an offset height, h. Then, water surface profile calculations can be made for a range of discharges to obtain values of y, hv, and f at the location of interest. For each discharge, Eq. (10) determines N as a function of f, and Eq. (4) provides α* as a function of y/h and N. Taking β=0 as the worst-case uplift pressure condition, Eqs. (7) and (8) yield b=1.29 and c=1.587. Finally, Eqs. (5) and (9) are used to obtain ΔH/hv and ΔH. This procedure assumes no relief of uplift pressure due to subsurface drainage through foundation soils or a drainage collection system (i.e., a plugged or overwhelmed drainage system is assumed).
The Oroville failure occurred at a discharge of about 1,530  m3/s (54,000  ft3/s), but larger gate openings at the time could have produced a flow as high as 5,000  m3/s (175,000  ft3/s). Considering this range of possible discharges and arbitrarily assuming an offset height of 1.5 cm (0.6 in.), uplift increases rapidly at low discharge and then becomes almost constant at large discharge [Fig. 16(a)]. The zero-gap uplift pressure head at the actual failure discharge is about 10.7 m (35 ft), which is about 90% of the uplift that would have occurred at the maximum discharge. Fig. 16(b) shows the uplift pressure heads computed for other offset heights at the failure flow conditions. Uplift increases with approximately the 1/3 power (cube root) of the offset height.
Fig. 16. Predicted maximum uplift pressure heads at the location of the initial failure of the Oroville Dam spillway for: (a) 1.5-cm offset height at a range of discharges; and (b) range of offset heights for a discharge of 1,530  m3/s (54,000  ft3/s). These estimates assume minimal gap widths and a fully pressurized drain system.

Discussion

Tests conducted in this study were performed at the largest practical scale for the available laboratory facilities. Analysis of the data has not revealed any significant scale effects, except those noted in connection with joints having large β ratios. Interaction of the chute flow and the recirculating eddy that develops within the joint leads to a change in the velocity distribution of the flow striking the offset. The effect is nonlinear in relation to the size of the joint, so joints having equal β ratios but different offset heights and gap widths produce different values of ΔH/hv* for the same dimensionless flow conditions (i.e., same y/h ratio). While certainly noticeable, this scale effect is of limited importance for practical applications since it applies only to conditions of large gap widths that produce relatively low uplift pressures and are unlikely to control the design of structures. In practice, the combination of large β ratios and large offsets heights is unlikely to occur, since the associated gap widths would be very large; if open joints of those dimensions did develop, they would probably be repaired. Thus, large β ratios will probably most commonly occur with small offset heights such as those tested in this study.
An important finding is that the highest uplift pressures occur for narrow or nearly zero-width gaps (β=0). In addition to designing joints with keyways, extra reinforcement, waterstops, and other features meant to prevent development of offsets and open gaps, another effective design strategy for preventing severe uplift may be the provision of an expanded gap at the chute surface, since testing shows that the effective β value is determined by the gap at the chute surface. One concept for a joint that can preserve a nonzero gap at the chute surface is shown in Supplemental Materials (Fig. S5).
The initial objectives of the study included evaluation of the effects of aerated flow. However, the slope of the flume, the available flow development length, and discharge restrictions limited aeration. When aeration occurred, it had no significant effect on uplift pressure. Quantitative measurements of air concentration were not made, but even when aeration was visibly significant near the water surface, minimal air was observed near the bed. This clear-water condition near the bed is typical for moderate to low-slope spillways (up to about 1.5H:1V, or 34°) that tend to be constructed as concrete chutes on soil or rock foundations, so the testing is believed to be applicable for most important spillway cases. Very steep spillways that could generate more highly aerated flow are typically less likely to suffer uplift failures because such chutes are often integrated into the face of a mass concrete structure (a gravity or arch dam) without distinct surface and subsurface structural layers. Still, the effects of aerated flow on uplift in such structures should be studied in the future. Such tests would also be useful for evaluating how uplift would be affected by aerator structures used to mitigate against cavitation damage in high-velocity spillways.

Conclusions

Reclamation’s hydraulic jacking research program has provided significant new insights into the problem of uplift pressure at spillway joints or cracks that are offset into the flow. Eqs. (4), (5), and (7)(10) provide a method for estimating the uplift pressure head during attached-jet flow conditions as a function of chute flow properties and joint geometry, incorporating the boundary layer velocity profile. If the flow striking the offset launches into the air, Eqs. (S1)–(S3) can be used to determine the additional uplift created by detachment. These relations together provide means for evaluating the loads applied to existing anchor systems where offset and gap dimensions are known. The design of such anchors should consider the maximum possible uplift, which will occur when the largest expected offsets are combined with gap widths near zero. This reduces Eqs. (7) and (8) to constant values for b and c. In that case, the example provided in this article shows that uplift pressure increases rapidly with discharge and that large uplift pressures are likely to exist for a broad range of large discharges. The large magnitude of possible uplift pressures emphasizes the importance of maintenance to identify and remediate offsets into the flow in existing spillway chutes.
By incorporating the connection to boundary layer velocities, the new relations developed here improve dramatically on previous methods for estimating uplift pressure. They allow uplift pressure to be related to both boundary layer velocity head and mean channel velocity head, which makes them robust and convenient for application to a wide range of flow conditions and chute roughness. The uncertainty of uplift pressure predictions has been reduced by a factor of almost 3 due to these improvements. These relations have also been used to answer questions regarding maximum possible uplift pressures, which will enable quick, approximate evaluations of uplift issues.
Applications for this work extend beyond spillways to include other structures with surface layers prone to failure from uplift forces. This includes sediment bypass tunnels lined with granite or other abrasion resistant materials and metallic pipes protected by paint or similar coatings.
The testing described in this article applies to square-edged joints oriented normal to the chute surface and flow direction. Testing has also been conducted for joints with chamfered and radius edges, bevels, and other features that can reduce uplift pressure within joints, and orientations tilted with respect to the chute surface or skewed at nonsquare angles to the flow direction. These data will be presented in a subsequent article.
Flow rates through open joints have also been measured during this study and will be reported separately.

Notation

The following symbols are used in this paper:
A
total cross-sectional area of flow;
Ar
weighting factor in jet trajectory calculation;
a
proposed curve-fitting parameter assumed equal to 1.0;
b
curve-fitting parameter;
c
curve-fitting parameter;
dA
differential area of flow;
e
base of natural logarithms, approximately 2.7183;
F
Froude number at the offset, V/(gy)0.5;
f
Darcy–Weisbach friction factor;
h
offset height;
hv
velocity head computed from the mean channel velocity, αV2/(2g);
hv*
velocity head of the boundary layer flow between the chute floor and the tip of an offset;
g
acceleration due to Earth’s gravity, 9.806  m/s2 (32.17  ft/s2);
L
distance along chute from offset to landing point of centerline of detached jet;
N
exponent in velocity profile equation;
Q
total discharge;
q
discharge per unit width;
R
Reynolds number;
R2
coefficient of determination;
Rh
hydraulic radius, flow cross-sectional area divided by wetted perimeter;
Sf
friction slope;
s
gap width;
Ti
turbulence intensity for detached jet analysis;
t
slab thickness;
u*
shear velocity, τo/ρ;
V
velocity in spillway chute;
v
velocity at a distance y from the boundary;
v*
dimensionless chute velocity, v/V;
x
distance downstream from start of gap;
x**
streamwise dimensionless flow distance across gap, x/s;
y
total flow depth; alternately, distance above chute floor;
ymax
flow depth at water surface;
y*
dimensionless flow depth, y/ymax;
y**
dimensionless distance above gap, y/s;
α
energy coefficient relating true velocity head to V2/2g;
α*
energy coefficient relating hv* to V2/(2g);
α
θθe; launch angle of deflected jet relative to chute floor;
β
joint gap width to offset height aspect ratio, s/h;
ΔH
uplift pressure head;
ΔHdet
additional uplift pressure head caused by flow detachment;
κ
von Kármán constant ≈ 0.4;
θ
angle of chute slope below horizontal;
θe
effective launch angle of deflected jet, +below horizontal, negative if above horizontal;
θo
angle of face of offset below horizontal (negative if it will direct flow up);
ν
kinematic viscosity;
ρ
fluid density; and
τo
bed shear stress.

Supplemental Materials

File (supplemental materials_jhend8.hyeng-13871_wahl.pdf)

Appendix. Example Calculation

Given conditions for this example match those used for one case calculated in the Oroville forensic report (IFT 2018) and highlighted in Table 3. The discharge is Q=1,530  m3/s (54,000  ft3/s) in the 54.46-m (178.67-ft) wide spillway chute operating at reservoir elevation 262.56 m (861.4 ft). The chute slope at the location of interest is 13.77° (24.5% slope). From water surface profile calculations, depth y=0.9412  m (3.088 ft), velocity V=30.05  m/s (98.578  ft/s), and the Darcy–Weisbach friction factor is f=0.0307. The slab is 178 mm thick (7 in.), and the joint has β=1 with offset height h=12.7  mm (0.5 in.) and gap width s=12.7  mm (0.5 in.).
Solution:
1.
Eq. (10) is used to compute N=0.82κ8/f=0.82(0.4)8/0.0307=5.295.
2.
a*=(h/y)3/N(1+1/N)3/(1+3/N)=(0.0127/0.9412)3/5.295(1+1/5.295)3/(1+3/5.295)=0.09354
3.
hv*=α*(V2/2g)=0.09354(30.052/2(9.806))=4.307  m
4.
Eqs. (7) and (8b) are used to compute the inputs to Eq. (5).
b=1.29+(0.059)β(3.2β0.175)=1.29+(0.059)13.2(10.175)=1.29+0.059=1.349
c=e(0.8+1.5eβ)=2.71830.8+1.5(2.7183)1=0.7802
5.
The value of y/h=0.9412/0.0127=74.11 and the normalized uplift is computed with Eq. (5):
ΔHhv*=(yh)c(yh)c+b=(74.11)0.7802(74.11)0.7802+1.349=0.9552
ΔH=0.9552(4.307)=4.11  m

Data Availability Statement

All data that support the findings of this study are available from the corresponding author upon reasonable request.

Acknowledgments

This work was jointly funded by the Bureau of Reclamation Dam Safety Office (Technology Development Program) and Research Office (Science and Technology Program). Model makers Jimmy Hastings, Jason Black, Jeffrey Falkenstine, and Dane Cheek constructed many of the unique test facility components. Joshua Mortensen provided internal peer review.

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Information & Authors

Information

Published In

Go to Journal of Hydraulic Engineering
Journal of Hydraulic Engineering
Volume 150Issue 4July 2024

History

Received: Aug 9, 2023
Accepted: Jan 7, 2024
Published online: Apr 10, 2024
Published in print: Jul 1, 2024
Discussion open until: Sep 10, 2024

ASCE Technical Topics:

Authors

Affiliations

US Dept. of the Interior, Bureau of Reclamation, Hydraulics Laboratory, 86-68560, P.O. Box 25007, Denver, CO 80225-0007 (corresponding author). ORCID: https://orcid.org/0000-0002-2081-2263. Email: [email protected]
Bryan J. Heiner, P.E., M.ASCE https://orcid.org/0009-0006-9815-3057
US Dept. of the Interior, Bureau of Reclamation, Hydraulics Laboratory, 86-68560, P.O. Box 25007, Denver, CO 80225-0007. ORCID: https://orcid.org/0009-0006-9815-3057

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